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China Best Sales F-Series Gear Steering Gearbox with Low Friction Design parallel shaft helical gearbox

Product Description

The F-series gearbox is a product of SEW-EURODRIVE  It is a right-angle speed reducer with a helical gear and worm gear combined drive system, designed and optimized according to international standards. The S-series gearbox provides higher efficiency than worm gearboxes and also lower noise during operation  It is widely applied in robots, CNC machines, welding equipment, plastic machines, packaging and printing machinery, textile and dyeing machinery, construction machinery, communications, and other fields, especially suitable for frequent starting occasions

The F-series gearbox is available in several sizes and design variants, including foot-mounted, flange-mounted, and torque arm-mounted options. Input can be provided through a motor, an IEC flange input, or a shaft input. Output can be provided through a CZPT shaft or a hollow shaft

The housing of the F-series gearbox is made of HT250 high-strength cast iron. The worm gear is made of high-quality copper, while the gears are made of 20CrMnTi. The surface hardness of the gears is HRC58-62. The input/output shaft is made of 40Cr steel. The gearbox undergoes carburizing and quenching heat treatment to improve its durability

The bearings used in the F-series gearbox are from C&U or other reputable brands. The oil seal is from CZPT or other reputable brands. The lubricating oil used in the gearbox is gear oil. The gearbox is packed in a plywood case for safe transportation

The F-series gearbox has several features that make it an attractive choice for many applications. Its simple design makes it cost-effective. It has strong vibration absorption capabilities and operates at low temperatures. It also operates with low noise levels. A wide range of speed ratios is available to choose from. The gearbox can function on its own under certain conditions. It has good sealing properties and is resistant to corrosion, making it suitable for use in harsh conditions. It can also be combined with the R series helical gear reducer for additional functionality

In summary, the F-series gearbox from SEW-EURODRIVE is a versatile and reliable right-angle speed reducer that provides high efficiency and low noise operation. Its wide range of design variants and options make it suitable for use in many different applications, especially those that require frequent starting. Its robust construction and high-quality materials ensure its durability and longevity.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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helical gearbox

Helical Gearbox

Using a helical gearbox can greatly improve the accuracy of a machine and reduce the effects of vibration and shaft axis impact. A gearbox is a circular machine part that has teeth that mesh with other teeth. The teeth are cut or inserted and are designed to transmit speed and torque.

Sliding

Among the many types of gearboxes, the helical gearbox is the most commonly used gearbox. This is because the helical gearbox has a sliding contact. The contact between two gear teeth begins at the beginning of one tooth and progresses to line contact as the gear rotates.
Helical gears are cylindrical gears with teeth cut at an angle to the axis. This angle enables helical gears to capture the velocity reversal at the pitch line due to the sliding friction. This leads to a much smoother motion and less wear. Moreover, the helical gearbox is more durable and quieter than other gearboxes.
Helical gears are divided into two categories. The first group comprises of crossed-axis helical gears, commonly used in automobile engine distributor/oil pump shafts. The second group comprises of zero-helix-angle gears, which do not produce axial forces. However, they do create heat, which causes loss of efficiency.
The helical gearbox configuration is often confounded, which results in higher working costs. In addition, the helical gearbox configuration does not have the same torque/$ ratio as zero-helix angle planetary gears.
When designing gears, it is important to consider the effects of gear sliding. Sliding can lead to friction, which can cause loss of power transmission. It also leads to uneven load distribution, which decreases the loadability of the helical planetary gearbox.
In addition, the mesh stiffness of helical gears is commonly ignored by researchers. An analytical model for the mesh stiffness of helical gears has been proposed.

Axial thrust forces

Several options are available for axial thrust forces in helical gearboxes. The most obvious is to use a double helical gear to offset the force component. Another option is to use a thrust bearing with a lower load carrying capacity. This becomes a sacrificial component.
In order to transmit a force, it must be distributed along the contact line. This force is the sum of tangential, radial and axial force components. All these components must be transferred from the source to the output. This is a complex process that involves the use of gears.
The axial force component must be transferred through the gears. The resultant force is then divided into orthogonal components and divided into the thrust directions. The radial force component is from the contact point to the driven gear center.
The axial force component is also determined by the size of the gear’s pitch diameter. A larger pitch diameter results in a greater bearing moment. Similarly, a larger gear ratio will produce a higher torque transmission.
It should be noted that the axial force component is only a small part of the total force. The normal force is distributed along the contact line.
The double helical gear is also not a perfect duplicate of the herringbone gear. It has two equal halves. It is used interchangeably with the herringbone gear. It also has the same helix angle.helical gearbox

Reduced impact on the shaft axis

Increasing the helix angle of a gear pair will reduce resonance effects on the shaft axis of a helical gearbox. However, this will not reduce the overall vibration in the gearbox. In fact, it will increase the vibration. This can lead to serious fatigue faults in the drive train.
This is because the helix angle has an effect on the contact line between two teeth. As the helix angle increases, the length of the contact line decreases. In addition, it has an effect on the normal force and curvature radii of the teeth. The pressure angle also affects the curvature radii.
Helical gears have several advantages over spur gears. These advantages include: lower vibration, NVH (noise, vibration and harshness) characteristics, and smooth operation under heavy loads. They also have better torque capability. However, they produce higher friction. They also require unique approaches to control their thrust forces.
The first step in reducing resonance effects is to regulate the meshing frequency of the helical gear stage. This can be done by varying the shift factors in the gear. If the shift factors are too large, then the gear will experience resonance effects. The helix angle is also affected by the gear’s shift factors. It is therefore important to control the gear’s geometry in order to reduce the resonance effects.
Next, the effects of the web structure and rim thickness on the root stress of the gear are examined. These are measured by strain gage. The results indicate that the maximum root stress is obtained when the worst meshing position is reached.

Quieter operation

Compared to spur gears, helical gears are much quieter in operation. This is due to their larger teeth. Aside from this, they have a higher load-carrying capacity. They also run smoother and have a higher speed capability. Helical gears are also a good substitute for spur gears.
The most significant parameter relating to noise reduction is the gear contact ratio. It ranges from below 1 to more than 10 and is determined by the number of teeth intersecting a parallel shaft line at the pith circle. It is also a good indicator of the level of noise reduction that helical gears provide.
In addition, helical gears have a lower impulse flexure than spur gears. This is because the contact point slides along the helical surface of each tooth. This also adds internal damping to the gear system.
While helical gears are less noisy than spur gears, they do have a high level of wear and tear. This can affect the performance of the gear. However, it is possible to improve the smoothness of the tooth surface by grinding. In addition, running the gears in oil can also help improve the smoothness of the tooth surface.
There are many industries that use helical gears. For example, the automotive industry uses them in their transmissions. They also are used in the agricultural industry. They are often used in heavy trucks.
Helical gears are also known to generate less heat and are quieter than other gears. They can also deliver parallel power transfers between parallel or non-parallel shafts.

Improved accuracy

Increasing the accuracy of a helical gearbox is the key to its operation and reliability. The accuracy of the gearbox is dependent on several features. Among the most important are the profile and lead. Moreover, the power requirements of a gear drive should be taken into consideration.
The profile is the most sensitive feature of a helical gear. If the profile is not symmetric, the gear will run with a noisy spur gear. In addition, the profile is also the most sensitive to lead.
A helical gearbox plays a key role in the power transmission of industrial applications. However, the heavy duty operating conditions make it susceptible to a variety of faults.
A helical gearbox’s performance depends on the accuracy of the individual gears. This is accomplished by minimizing the backlash. A common way to reduce backlash is to approach all target positions from a common direction. This approach also reduces transmission noise.
The accuracy of a helical gearbox can be improved by using a flexible electronic gearbox. This can reduce the degree of twist. Moreover, it can increase the accuracy of gear machining.
A helical gearbox with an electronic gearbox can increase the accuracy of twist compensation. It can also improve the linkage between B-axis, C-axis, and Z-axis. Moreover, the electronic gearbox will ensure the linkage relationship between Y-axis, Z-axis, and C-axis.
The accuracy of a helical Gearbox can be improved by calculating the position error of the gear train. Pitch deviation and helix angle deviation are two types of position error.helical gearbox

Reduced vibration

Using helical gearboxes can reduce vibration and noise. These gears are used in a variety of applications, including automotive transmissions. Moreover, these gears are quiet enough to operate in noise-sensitive applications.
Using CZPT software, three different gearbox housing designs are compared. The external dimensions and mass of each design are kept constant, but different quantities of longitudinal and transverse stiffeners are employed. The resulting models are then compared to experimental results. In addition, the free vibration response of these models is analyzed. The results are shown in Fig. 5.
In terms of noise reduction, the cellular model produces the lowest sound pressure level. However, the cross model produces the higher sound level. The cellular model also produces better peak to peak results.
The input-stage gear pair is the power source of the output-stage gear pair. The output-stage gear pair’s vibration is also studied. This includes a phase diagram and a frequency-domain diagram. The influence of the driving torque and the pinion’s velocity on the vibration is studied in a numerical manner. The time evolution of the normal force and the lubricant stiffness is also studied.
The input-stage pinion modification reduces the input-stage gear pair’s vibration. This reduction is achieved by adding dual bearing support to the input shaft.
China Best Sales F-Series Gear Steering Gearbox with Low Friction Design   parallel shaft helical gearboxChina Best Sales F-Series Gear Steering Gearbox with Low Friction Design   parallel shaft helical gearbox
editor by CX 2023-11-14

Best China manufacturer & factory High in Helsinki Finland Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price

Best China manufacturer & factory High  in Helsinki Finland  Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price

Our main products are chain , gears, sprocket, Needle Roller bearings, Cylindrical Roller Bearings, Rod end Bearings, Spherical plain bearings, Track roller Bearings for Guideway, Roller Bearings, Combine Bearings for forklifts, Water Pump Bearings, SNR Auto Bearings and all kinds ofCommercial policy Our commercial policy is based on the service. And we understand by service the delivery of the product in the down times that our costumers demand us. We have developed a logistic system in our company that allows us to send products the same day of its order whenever it is made this order before 18:00 hours, to this service we have called it “EPG Express”. Spherical Bearings.

Overview

Quick Details

Warranty:

1.5 years

Applicable Industries:

Manufacturing Plant, OEM

After Warranty Service:

Online support

Local Service Location:

none

Showroom Location:

none

Type:

Shafts

Place of Origin:Zhejiang, China
Brand Name:

OEM

Local Service Location:

Italy

certificate:

CE

Material:

Metal

Color:

Yellow&Black

Processing of yoke:

Forging

Processing of tube:

Cold drawn

Design:

Customized

Certificate:

CE Certificate

Supply Ability

Supply Ability:
The company was certified by ISO9001:2008 Quality Management System.
20000 Piece/Pieces per Month

Packaging & Delivery

Packaging Details
Packing details:Iron pallet&wooden carton&standard export packaging
Port
ningbo or shanghai

Online Customization

Product Information

 

Product Information

 

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch

PTO Shaft

The power take-off (PTO) is a sophisticated mechanism, allowing implements to draw energy from the engine and transmit it to another application. It works as a mechanical gearbox which can be mounted on the vehicle’s transmission.

The power take-off shaft (PTO shaft) is a critical component, designed and manufactured for continuous heavy-duty use. A good PTO shaft should be strong enough to bear the torsion and shear stress and minimize vibration.

Setforge, the forging subsidiary of Ever-Power Group, manufactures cold extruded PTO shafts for all types of agriculture vehicles. Our PTO shafts offer great dependability and durability during daily use.

EP Group has been internationally recognized as a reliable global supplier.  Our state-of-the-art manufacturing process and experienced engineers ensure the top-quality of all Farinia components.

  

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch      

After Warranty Service Video technical support
Applicable Industries Manufacturing Plant
Local Service Location Italy
Showroom Location Italy
Warranty 1.5 years
Type Shafts
Place of Origin China
China Zhejiang
Brand Name EPG
certificate CE
Material Metal
Color Yellow&Black
Processing of yoke Forging
Processing of tube Cold drawn
Design Customized
Certificate CE Certificate

Product Display

 

Product Display

 

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch
CAT 2 HD Quick Hit …

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch
CAT 3 Quick Hitch

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch
Skid Steer Mount B …

CompanyInfo

 

Company Profile

 

Ever-Power Group

 

EPG have high-tech machinery and test equipment. We can produce world class high precision products.

Certifications

 

Certifications

 

In our company we are aware of the importance of the users’ safety. That’s why our PTO’s are produced according to legal regulations and European directives and bear the CE sign. A key factor for safety assurance is the accession in the products’ development phase. By all means, the users’ knowledge about the correct use of a PTO drive shaft is vital. This means, that every users’ duty is to read and follow the safety instructions.

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch

Shipment & Payment

 

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch

Our Advantages

 

A: Your inquiry related to our products or prices will be replied in 24 hours.
B: Protection of your sales area, ideas of design and all your private information.
C: Best quality and competitive price.
……

faq

 

FAQ

 

1) How can I place order?
A: You can contact us by email about your order details, or place order on line.

 

2) How can I pay you?
A: After you confirm our PI, we will request you to pay. T/T (HSBC bank) and Paypal, Western Union are the most usual ways we are using.

 

……

High Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch

Best China manufacturer & factory High  in Helsinki Finland  Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price

Best China manufacturer & factory High  in Helsinki Finland  Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price

Best China manufacturer & factory High  in Helsinki Finland  Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price

Best China manufacturer & factory High  in Helsinki Finland  Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price

Best China manufacturer & factory High  in Helsinki Finland  Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price

Best China manufacturer & factory High  in Helsinki Finland  Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price

Best China manufacturer & factory High  in Helsinki Finland  Quality OEM Customized Farm Tractor Pto Shaft Friction Clutch With high quality best price