Tag Archives: custom gear

China Custom R Series Gear Units Low Speed High Torque, Three Phase 380V, 50/60Hz helical gearbox for extruder

Product Description

Technical Parameter 

Housing material HT200 high-strength cast iron(EWR37, EWR47, EWR57, EWR67, EWR77, EWR87)
Housing material HT250 High strength cast iron(EWR97, EWR 107, EWR137, EWR147, EWR167)
Gear material 20CrMnTi
Gear Surface&hardness HRC58°-62°
Gear core hardness HRC33°-78°
Input/Output shaft material 40Cr
Gear Machining precision Accurate grinding 6-5 grade
Heat treatment Carburizing, Quenching etc
Efficiency Up to 92%
Noise(Max) 60-67dB
Installation type Foot mounted, flange mounted
Output type Solid shaft
Bearing brand NSK, SKF, HRB, ZWZ etc
Oil seal brand NAK, KSK etc
Lubricant VG220
Motor IP55, F class
Motor shaft 40Cr, Carburizing, Quenching etc
Warranty 12months
Color Blue, Grey

Model EWR37 EWR47 EWR57 EWR67 EWR77 EWR87 EWR97 EWR107 EWR137 EWR147 EWR167
Weight 9 14 24 27 33 60 110 150 255 365 615
Shaft Ф 25mm 30mm 35mm 35mm 40mm 50mm 60mm 70mm 90mm 110mm 120mmProdu

PRODUCT IMAGES

Features
♦Specially designed for agitator. 
♦Compact structure, Integrated casting housing, low noise and long service life. 
♦High efficiency and low maintenance. 

Design
♦ Reducing Ratio: 2 stage 5~24.8, 3 stage 27.2~264, EWR/EWR combination type can be up to 18125. 
♦ Mounting Type: Foot mounted, Flange mounted. 
♦ Output Shaft: CZPT shaft. 
♦ Efficiency: Two-stage96%, three-stage 94%, and combination of EWR/EWR85%. 

Technical Data
♦Size EWR37-EWR167
♦ Output Torque 130~18000N. M
♦ Motor Power 0.18~160kw
♦ Ratio 5~264(imax: 18125)

Industrial Application
♦Power Plant Equipment
♦Metallurgical Industry
♦Metal Forming Machinery
♦Petrochemical Industry
♦Mining Machine
♦Hoisting Machinery
♦Construction Industry
♦Environmental Protection Industry
♦Cable Industry
♦Food Machinery

Certificates
Passed ” ISO 9001 International Quality System Certificate”, “Europe CE Certificate”, ” Swiss SGS Certificate”, “High-tech enterprise certificate of ZheJiang city”, “Excellent performance management enterprise of ZheJiang city”, etc. 

FAQ
1. Q: Can you make as per customer drawing? 
A: Yes, we offer customized service for customers. 

2. Q: Are you a factory or trading company? 
A. We are a manufacturer in ZheJiang , China. 

3. Q: What’s your MOQ? 
A: One piece. 

4. Q: Wha’s yout quality control system?
A: We are certified with CE,CCC,ISO 9001. We have own independent QC team * advanced equipments to ensure quality from material purchasing til goods delivery.

5. Q: What’s your production time? 
A: 15-35 working days after receiving payment. 

6. Q: What’s your payment terms? 
A: T/T, 30% payment in advance, 70% balance payment should be paid before shipping. 

7. Q: What’s your package? 
A: In wooden box packaging. 

Company information

ZheJiang CZPT Gear Reducer Co., Ltd. is a large professional manufacturer & exporter of various helical gear reducers and specialize in the gear reducers area in China for 20 years. CZPT has excellent R&D team, top-ranking production and test equipment. So we have the strong power in the developing and manufacturing the standards type as well as the customized type gear reducer for our customers.

We make and supply 6 series of speed reducer as follows:
EWK series helical-bevel gear reducers,
EWR series helical gear reducers,
EWF series helical gear reducers,
EWS series helical-worm gear reducers
HB series gearboxes,
P series planetary gear reducers,etc.

Our products have been exporting to many countries and regions, including but not limited Argentina , Brazil, Mexico, Columbia , Ecuador , USA, South Korea, Vietnam, Indonesia, Georgia, South Africa, China HK, China Taiwai,

Welcome to send us enquiry or drawing. Visit us in ZheJiang , China.

 

Application: Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Helical Gear
Step: Three-Step
Customization:
Available

|

Customized Request

helical gearbox

Helical Gearbox

Depending on the helical gearbox, it can be either Crossed-axis or Inline. Basically, helical gearboxes are composed of a set of toothed gears that mesh with other toothed parts to transmit torque and speed to other parts of the machine.

Right angle helical gearboxes

Choosing the right angle gearbox can be difficult. This is because the design and specifications will depend on the type of application. The right gearbox can make or break the efficiency of the system. For example, a right angle gearbox will need to be corrosion resistant if it is used in a washdown application. It may also require special grease for use in cold temperatures.
There are many different types of right angle gearboxes. The types include worm, hypoid, and spiral bevel gearboxes. The most common are worm gearboxes. These are a great option for applications that need high torque and power. However, they are not as efficient as spur gears.
Helical gearboxes are ideal for heavy-duty industrial applications such as conveyors, blowers, and elevators. They are quiet and have better speed capabilities than spur gears. They can handle larger loads because of their gradual engagement. They are also capable of adjusting the rotation angle by 90 degrees. They are also more efficient at high speeds.
Spiral bevel gearboxes require more precision to manufacture. They are also more expensive to produce. This is because the teeth need to be drilled and shaped to fit the shafts. The gearbox needs to be designed with tight tolerances and requires basic lubrication. Its operating cycle is long.
Helical gearboxes can be used in conjunction with other gearboxes. For example, the output shaft may be a hollow shaft, or it may be designed with dual counter-rotating shafts. They can also be designed to operate in either a clockwise or counter-clockwise direction.
Right angle gearboxes are ideal for high-speed applications. They require less maintenance than other industrial components. They may require corrosion resistant plating or stainless steel shafts. If you are considering a right angle gearbox, check with a distributor to see what types of products are available. A representative will be able to help you with installation. They may also offer custom gearbox solutions to fit your needs.
A gearbox is made up of four main components. These components include the input shaft, the output shaft, the gear, and the backlash.

Crossed-axis helical gears

Normally, helical gearboxes are used to increase torque between two rotating shafts. Compared to other types of gearboxes, helical gearboxes offer greater speed and power carrying capacity. They are also quieter and smoother in operation. These gearboxes are used in many industries such as food processing, plastic, rubber, and oil industries. These gears also have the advantage of being cheaper than spur gears.
These gears are designed with special teeth that are positioned at an angle to the face of the gear. As they rotate, the teeth engage gradually. They have longer teeth, which allow them to carry heavy loads. The contact area also increases as the gears rotate.
A cross axis helical gearbox is one of the most common types of gearboxes. This gearbox has an advantage over spur gears, since it uses bearings to support the thrust load. It can also adjust the rotation angle by 90 degrees. These gearboxes are typically used to drive automobile oil pump/distribution shafts. They are also used to drive blowers. They have a large thrust force.
The cross axis helical gearbox has the advantage of using bearings to support the thrust load. However, it also has the disadvantage of using a large amount of bearings. In addition, these gears are not suitable for speed reduction beyond 1:2.
Thermoplastic crossed axis helical gears are a convenient solution for high volume applications. These gears are self-locking and offer high torque. These gears are also very durable. They are also available in a variety of configurations and sizes. They are used in a wide range of industries, including the textile industry. The output torque of these gears is also very high.
Crossed helical gears are also used to transmit motion and power between perpendicular but non-intersecting shafts. To achieve this, two mating helical gears must have the same helix angle, pressure angle, and normal pitch. They should also be mounted on perpendicular but non-intersecting, parallel shafts.
To calculate the real radial pitch of a gear, the angle of cut is measured. The gear teeth are then cut at an angle to the face of the gear. The helix angle is also measured.helical gearbox

Inline helical gears

Unlike spur gears, helical gears have a large surface contact and are characterized by low noise and large torque. Moreover, helical gears also have a high degree of meshing performance. They are also compact and durable.
As the name suggests, helical gears are produced using hard steel teeth. They are also hobbed to ensure smooth running and accurate surface finish. In addition, all gearing is ground for increased efficiency.
Inline helical gearboxes are used in a number of applications, including waste water systems and in solvent extraction. They are also used in industries like power plants and food & tobacco. They have good efficiency and are low in cost. They also have interchangeability and high durability. They can be installed in a single piece aluminum alloy housing. They can also be foot mounted or flange mounted. They are available in single stage and three stage constructions.
Helical gearboxes are typically used in high-load applications, such as in cement and waste water systems. They are also suitable for industrial applications, including in manufacturing. They are also used in applications where there is a large speed variation range. They are suitable for a wide temperature range, from -10 degC to 40 degC.
A helical gearbox has a high degree of interchangeability, and can be installed with a wide range of motors. They are also available in flame proof versions. They can also be supplied with an integrated output flange. They have standard IEC inputs, making them easy to install and operate. They also have a removable inspection cover, which allows periodic inspection of gearing. They can also be supplied with integral mounting bases.
The transmission ratio of helical gearboxes is finely graded to meet different working conditions. They also have an output torque that ranges from 1.4-250. They are also available in a modular model, which allows them to be produced in an economical manner. They can also be installed with a standard IEC input, which makes them easy to fit with any IEC motor. They also have a permanent nameplate, which indicates the ratio and the output torque.helical gearbox

Helix angle

Using a helical gearbox is a more economical and efficient way of creating a gearbox. It is also beneficial for production because it allows for more interchangeable components. It can also be used in the oil and plastic industries. It has advantages over conventional gears because it runs quieter.
The helical gearbox is a type of gearbox that uses a helical cut on the teeth of the gears. It carries more surface contact than conventional gears, which increases the power carrying capacity. It is also more durable and quieter than conventional gears.
The helical gearbox is generally used in enclosed gear systems because it allows for higher tooth overlap and smoother performance. It also eliminates thrust forces. The helical gearbox can be made of two helical sections that are close together. It is common to use double helical gearboxes in enclosed gear systems. The gears can be ground and hardened.
The radial pitch of helical gears is about eight millimeters. In the helical gearbox, the radial pitch of the gears is the same as the pitch of the spur gears. Using the same tooth cutting tools, it is possible to make helical gears more economically.
The pitch of the helical gearbox will vary with the helix angle. Typically, the helix angle is between 15 and 30 degrees. The pitch will also change with the number of teeth in the spur gear. The pitch will increase when the number of teeth increases.
The pitch is also affected by the pressure angle of the tooth. The pressure angle affects the normal force and curvature radii. The length of the helical gear contact line decreases as the pressure angle increases. This can also be seen when considering contact on the tooth surface. The helix angle is also important when calculating the forces between the helical gears.
It is important to understand that helical gears generate axial forces within the gear-mesh. These forces need to be supported by bearings. They also generate heat. This heat is also detrimental to the efficiency of the gear. It can also cause power loss.
China Custom R Series Gear Units Low Speed High Torque, Three Phase 380V, 50/60Hz   helical gearbox for extruderChina Custom R Series Gear Units Low Speed High Torque, Three Phase 380V, 50/60Hz   helical gearbox for extruder
editor by CX 2023-11-21

China Custom RV Transmission Reduction Gear Unit Worm Gearbox with Motor (0.06-15KW) helical gears backlash

Product Description

 

Product Description

Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1

Detailed Photos

Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS

Exploded View:

Product Parameters

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV571     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

GMRV Outline Dimension:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  

Company Profile

About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is  full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia 

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
   A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Right Angle
Gear Shape: Worm Gear
Step: Double-Step
Samples:
US$ 12/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

helical gearbox

What Is a Helical Gearbox?

Generally, the gear is a rotating circular machine part, and its purpose is to transmit speed and torque. It works by meshing with other toothed parts. This type of gear is made up of cut teeth, inserted teeth, and gear teeth.

Helix angle

Typical helical gearbox angle ranges from 15 to 30 degrees. It is commonly used in worm gears and screws. The angle is important in motion conversion and power transfer.
Helical gearboxes are suitable for high load applications. Because the teeth engage more gradually, helical gearboxes require bearings that can manage axial loading. In fact, the forces produced by helical gears are much less than those of spur gears. Moreover, helical gearboxes are often less efficient.
There are two basic gear systems: the spur gear system and the helical gear system. These systems are similar in their basic functions. However, they are distinguished by a number of important differences. The spur gear system produces thrust forces, while the helical gear system transmits energy through two axial configurations. Both systems operate at speeds of around 50m/s.
Spur gears have a common pitch, whereas helical gears have a different pitch. The pitch of helical gears changes as the helix angle changes. This leads to a difference in the diameter of the gear and the hobs. This changes the radial module system pitch and increases the manufacturing costs.
The normal pressure angle is the angle of the load line into the plane normal to the tooth axis. This angle is sometimes called the reference value.
Helical gears are available in both left-hand and right-hand configurations. Helical gears are typically characterized by quiet operation and higher power carrying capacity. They are also appreciated for their NVH characteristics. They are used in the oil, food, and plastic industries. They also have a higher efficiency than zero-helix angle gears.

Efficiency

Using helical gears in a gearbox provides several benefits. They are more efficient, quieter and better able to handle high load cases. However, they are also more expensive than classic gears.
The efficiency of a helical gearbox is calculated by measuring the efficiency of the entire working area. This is measured using a predefined measuring grid. The result is presented by an efficiency contour map. It shows that efficiency is not uniform in the working area.
This is because of the varying angles of the teeth of the gears. It is also important to consider the size of the pitch circle and the angle of the helix. The pitch circle is larger for helical gears than for spur gears. This means more surface contact and more potential for transmission of power between the parallel shafts.
Efficiency calculations for synchronizers are relatively new. Using data from power losses can help estimate the accuracy of these calculations.
The efficiency of a gearbox is mainly dependent on the power range and the torque. The higher the range, the better the efficiency. When the power range is reduced, the efficiency is reduced. The efficiency decreases sharply for high ratio gearboxes.
The efficiency of a gearbox also depends on the type of gearbox. Typically, spur gears are the most efficient, but helical gears are also quite efficient. In the same way that an electrical motor is more efficient than a standard cylinder engine, helical gears are more efficient than spur gears.helical gearbox

Applications

Various industries utilize helical gearboxes for different applications. These gears are primarily used in heavy industrial settings and are also used in the printing and plastic industries.
They are useful in transferring motion between parallel and right-angle shafts. Helical gears are more durable and offer smoother gear operation than other gear types. They are also less noisy and produce less friction.
Typical applications of helical gearboxes include conveyors, coolers, crushers, and other heavy industrial applications. They are also used in the food, chemical, and printing industries.
There are two main types of helical gearboxes: single helical gearboxes and double helical gearboxes. In the single gearbox, the teeth are at a certain angle to the axis. In the double gearbox, the teeth are at opposite angles.
Both gear types have their own advantages. The spur type is more suited for low-speed applications and is also less expensive to manufacture. However, helical gears are more efficient. They are also less noisy and have more teeth meshing capacity.
Helical gears also have a greater pitch circle diameter than spur gears. Because of this, they can tolerate a greater load and are more durable. The helical gearbox also uses thrust bearings to support the thrust force. In order to ensure smooth operation, the helical gears gradually engage.
Helical gears are also used in the automotive industry. They are the most common gear type used in the automotive transmission process.

Spiral teeth vs helical teeth

Depending on the application, there are two types of bevel gears: helical gears and spiral teeth bevel gears. They have a similar geometry, but they perform differently. While helical gears provide smoother operation and higher load carrying capacity, spiral teeth bevel gears are more flexible, reduce the risk of overheating, and have longer service life.
Helical gears are primarily used for helical or crossed shafts. They have teeth that are cut at a precise angle to the gear axis. They provide a smooth action during heavy loads and are used at high speeds. They can also be used for non-parallel shafts. However, they are less efficient than spur gears.
Spur gears are primarily used for parallel shafts. Their straight teeth are parallel to the gear axis. Their teeth come in sudden contact, which causes vibration and a noticeable noise. However, helical gears provide gradual engagement, minimizing vibration and backlash.
The root stress of helical gears is different from spur gears. It is dependent on the helix angle and the web thickness of the gear. The pressure angle of the teeth also affects the curvature radii. These factors affect the transverse contact ratio, which decreases the length of the contact line.
Helical gears are often used to change the angle of rotation by 90 degrees. They can also be used to eliminate shock loading. These gears can be used on parallel or crossed shafts.

PB and PLB Series

PB and PLB series helical gearboxes offer a bevy of benefits that include high power density and a compact modular design. Aside from offering a high output torque, they also offer low maintenance and a long life span. The manufacturers have also gone to great lengths to provide a robust case, a rigid worm and screw thread arrangement and a high reduction ratio. They also provide parallel shaft input options. This means you can use one gearbox to drive a whole train of synchronized gears.
Aside from the fact that it is one of the most durable gearboxes available, it is also one of the most versatile. In fact, the company manufactures a number of gearbox variants, ranging from a single gearbox to a fully modular multiple gearbox design. The high power density means it can operate in tight industrial spaces. PB and PLB series helical Gearboxes are available in a range of sizes, ensuring you find the perfect fit for your application. The PB and PLB Series helical gearboxes are also a cost-effective option for your next application. The company is also able to offer custom solutions to meet your specific needs.
The best part is that you can get your hands on these Gearboxes at a price that is well worth your hard earned dollars. The manufacturers also offer an industry leading warranty. PB and PLB series helical and worm gearboxes are available in a variety of sizes and configurations to suit your application.helical gearbox

Herringbone gears

Using Herringbone gears in helical gearboxes can give the advantages of quiet operation at high speed and minimal axial force. These gears can also be used in heavy machinery applications. However, manufacturing them is more difficult and expensive.
Herringbone gears are similar to double helical gears, except that they do not have a central gap. Originally, they were made by casting to an accurate pattern.
Today, they are characterized by two sets of gear teeth that are stuck together. They have a very high coincidence, which increases the bearing capacity of the gearbox. They also reduce wear and noise.
These gears are usually smaller than double helical gears. This makes them ideal for applications where vibration is high. The large contact area reduces stress. They also have a high carrying capacity. They are used in transmissions, heavy machinery, and differentials.
Herringbone gears are also used in torque gearboxes, especially those that do not have a significant thrust bearing. However, their use is less common because of manufacturing difficulties.
There are several solutions to the problem of making herringbone gears. One solution is to use a central groove to cut the gears. Another is to stack two helical gears together. Another solution is to use older machines that can be rebuilt to make herringbone gears.
Herringbone gears can be processed using milling methods. However, this method cannot be used to process all herringbone gears.
China Custom RV Transmission Reduction Gear Unit Worm Gearbox with Motor (0.06-15KW)   helical gears backlashChina Custom RV Transmission Reduction Gear Unit Worm Gearbox with Motor (0.06-15KW)   helical gears backlash
editor by CX 2023-11-12

China Standard China Spiral Bevel Gear Manufacturers with Free Design Custom

Product Description

Company  Profiles

     
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
 

 

  • helical gear motor
  • helical bevel gear motor
  • parallel shaft helical gear motor
  • helical worm gear motor
  • hoist drive
  • heavy-duty helical gearbox
  • heavy-duty helical bevel gearbox
  • gear motor for car parking system
  • sprial bevel gearbox

Product Description
 

HD series spiral bevel gear unit is composed with a pair of spiral bevel gears.

Mounting position: the shape of the housing is a regular hexahedron, which can be installed in different ways.

Thechnical data:

 motor power:    0.12KW~160KW

rated output torque: 3N·m~1000N·m

gear ratio:1~5

Product Show

Product Specification

Package

Plastic bag + wooden carton

Certificate

FAQ

Q: Can you print other colors?
Yes. Customized color can be printed on the gear motor according to your requirements.
Q: Is that factory price?
Yes. We assure you all prices are based on factory.
Q:  What is the life span? what is the guarantee
The lifespan of gear motor can reach 5-20 years depending on different working conditions .The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range documents including structural drawings, packing list, installation manual and relative certificates can be provided. Moreover, customs declaration is provided. We provide one-stop service for you. 
Q: Is it CZPT to customized?
yes, we could re-design and produce the gear motor as your requirements if the quantity is large.

Product features
1. Spiral bevel gearbox with various types are standardized, all ratios of 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, 5:1 are actual ones, and average efficiency is 98%.
2. Gear can rotate in both directions and transmit smoothly, low noise, light vibration and high load capacity.
3. Modular design, has many ratios, motor combinations, mounting positions and structures to meet the different working conditions.
4.Gears are made of high quality alloy steel, the surface hardness can be HRC58-62 after heat treatment (such as carburizing and quenching), the precision is 5-6 grades.
5.Using computer gear tooth modification technology to improve load capacity of reducer.
There are a single axis, double horizontal shaft, vertical single, double longitudinal axis as optionals. It is widely used in metallurgy, mining, petrochemical, tobacco, ceramics, rubber, grain and oil food, beer beverage, transportation, and domestic emerging logistics equipment, parking equipment, environmental protection and other industries. The spiral bevel gears can be positive and negative, low speed or high speed.. 
General Technical data
Housing material HT250 high-strength Cast Iron
Housing hardness HBS190-240
Pinion material 20CrMnTiH
Gear material 20CrMnTiH
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input/output shaft material 40CrMnTiH
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~7 Grade
Lubricating oil  L-CKC220  (GB 5903-95) 
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 98%
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40°C 
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand C&U,LYC,TMB or other brands requested, SKF…..
Brand of oil seal CTY— Taiwan or other brands requested
Product features
1. Spiral bevel gearbox with various types are standardized, all ratios of 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, 5:1 are actual ones, and average efficiency is 98%.
2. Gear can rotate in both directions and transmit smoothly, low noise, light vibration and high load capacity.
3. Modular design, has many ratios, motor combinations, mounting positions and structures to meet the different working conditions.
4.Gears are made of high quality alloy steel, the surface hardness can be HRC58-62 after heat treatment (such as carburizing and quenching), the precision is 5-6 grades.
5.Using computer gear tooth modification technology to improve load capacity of reducer.
There are a single axis, double horizontal shaft, vertical single, double longitudinal axis as optionals. It is widely used in metallurgy, mining, petrochemical, tobacco, ceramics, rubber, grain and oil food, beer beverage, transportation, and domestic emerging logistics equipment, parking equipment, environmental protection and other industries. The spiral bevel gears can be positive and negative, low speed or high speed.. 
General Technical data
Housing material HT250 high-strength Cast Iron
Housing hardness HBS190-240
Pinion material 20CrMnTiH
Gear material 20CrMnTiH
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input/output shaft material 40CrMnTiH
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~7 Grade
Lubricating oil  L-CKC220  (GB 5903-95) 
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 98%
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40°C 
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand C&U,LYC,TMB or other brands requested, SKF…..
Brand of oil seal CTY— Taiwan or other brands requested

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
gear

Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
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Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

China Custom Custom High Quality Nylon/Polymer POM Bevel Gear CZPT near me supplier

Product Description

 
 

Why Choose Sunshar?
Sunshar provide one-stop service for high volume and technical Plastic Injection Molding – from product concept design, injection molding, tooling, plastics manufacture, assembly and packaging on an international basis – we can help you concentrate on your business.

The important thing we can offer you a very compatible price and provide the advanced solution with your products design to reduce the mold and producing costs to help your products to be successful. 

If you are looking for a bespoke solution to your high volume plastic injection molding product requirements, then Sunshar could be the partner for you.   If you are in the Medical, Construction, Aerospace, Defense, Nuclear, Automotive, Security, Agriculture or Personal Care industries, then Sunshar could help.  If you are looking for a China Mold maker or plastic injection molding company that is ISO 9001certified, with a wealth of technical experience within our industry, as well as a vast array of equipment, then you have found us – Sunshar!  If you are a forward thinking company that wants assistance through every step of the product concept process, then on to the custom plastic injection molding, we could offer you a solution. 

When you choose Sunshar as your partner, you will get: Interactive quotes delivered in hours, not days. Quality consistent parts delivered in days, not weeks. A Free Manufacturability Analysis with every part design to save you time in the development process. A Lifetime Mold Guarantee for unlimited parts, No design restrictions. The part you designed is the part you’ll get.

Order Process
1. Send us the drawing with specifications for the quality, volume demand, mold life and others requirements.
2. Get a quote from us with part price, Mold costs and basis information.
3. Negotiation of the quality, price, material, delivery time, payment term and others.  
4. Confirm and place an order with first down payment.
5. We will have further analysis for your products from design to be manufacturing, and provide a qualified DFM report to you. To make sure there are no mistake before manufacturing.
6. Send mold design for customer double checking and approval. 
7. Order materials and begin to machining, update the manufacturing information once a week.
8. Assemble mold and have a regular full checking, then to try out for some first samples.
9. Self- inspecting and send the samples with our inspection report to customer for confirmation  
7. If the first sample comes out satisfied, the mold finished. If not, we will modify it until meeting customer’s requirements.  
8. Producing the quality parts and delivery of goods by sea or by air according to customer’s requirement.

FAQ
Q. When can I get the price?
A. We usually quote within 24 hours after we got your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
 
Q. How can I get the accurate price?
A. There are some basic specs we need to know for price calculate, they are: 3D drawings in Step/stp, IGS, X-T format are available, 2D drawings with tolerance or requirements, please suggest us your quantity too.
 
 Q. Do you accept the OEM?
 A. OEM is welcomed. We provide product customization service from your design. 
 
Q. What is the shipping?
 A: By express (FedEx, UPS, DHL, TNT, EMS, etc…), By Air or by sea.
 
Q. How do I pay for the order?
 A. The common payments are T/T (Telegraphic Transfer), western union, PayPal is also available.
 
Q. I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
 
Q. What are the advantages to having my parts manufactured locally?
A. Sunshar can offer quick reaction times to any changes in specification, batch size or material. We can ship small or large quantities anywhere in Europe overnight to accommodate unforeseen changes in demand.
 
Q. My components have already been developed on CAD. Can you use the drawings?
A. Yes! DWG, DXF, IGS, SolidWorks, Pro/E, UG and Catita files can all be used to generate quotes, models and mould/tools – this can save time and money in producing your parts.
 
Q. Can I test my idea/component before committing to mould/tool manufacturing?
A. Yes, we can have the CAD drawings to make Computer simulation for designing and functional evaluations.
 
Q. What type of plastic is best for my design/component?
A. Materials selection depends on the application range and the environment situation in which it will function. We will be happy to discuss the alternatives and suggest the best material.
 
Q. What type of mould/tool do I need?
A. Mold/tools can be either single cavity (one part at a time) or multi-cavities (2,4, 8, 16 up to 64 parts at a time). Single cavity tools are generally used for small volume demand, up to 20,000 parts per year. And multi-cavities tools are for larger demands. We will according to your estimated annual volume demand and recommend the best solution for you.
 
Q. Ok, I’ve decided to go ahead with my project. How long will it take to get my parts?
A. It will take 3-8 weeks to have the mould/tool manufactured. It depends on the part’s size, construction complexity and the number of cavities (single or multi). After your final approval for the quality new tool, you can expect the parts delivered within 2-3 days.

 

SUNSHAR PRECISION TECHNOLOGY CO., LTD
ADD: Shangjiao District, Chan’an Town, Dongguan City, Guangdong Province, China. 523878,
Sunshar Mold / Tooling Specifications: 
Mould Standards: AISI, DIN, JIS
Mould Base Standard:  HASCO, DME, LKM, FUTABA 
Mould Steel:  H13, 1040, 420, P20, 0-1, S-7, D2, A2, 1.2343, 1.2344, 1.2083, 1.2311, 1.2379, 1.2510, 1.2767, 1.1730, P5, NAK55, NAK80, SKD61, SKD51, S136, S136H, 8407, M333, 718H
  PC, PC+ABS, ABS, PBT, LCP, PBT+GF, POM, Nylon, PEEK, PE, HDPE, PP, AS, PS, PP+PULVISTALCI, PET, TPU, PPS, PSU, PPO
SPI Mold Classifications:  101,102,103,104, 105
Mold style:  Mold style: 2-Plate, 3-Plate mold, Multi-Plate mold, MUD, 2 component mould
Runner:  Sprue gate, Edge Gate, Pin Point Gate, Banana Gate, Submarine Gate, Ring Gate, Slim/Flash Gate
Cooling System: cool water , oil heat
Hot Runner system:   MOLD-MASTERS, INCOE, HUSKY , SYNVENTIVE, YUDO, EVIKON etc.
Surface Finish: SPI (DME) Polish: A0,A1,A3,B1,B2,B3,C1,C2,C3,D1,D2,
VDI 3400 Standard: (HASCO)  EDM: 0,3,6,9,12,15,18,21,24,27,30,33,36,39,42,45
Package: Wooden Box
   
Payment items:  40% down payment, 40% with material ordered, 20% with T1 Samples
Delivery Time:  15-35 days( normal)
Shipping methods:  By DHL, FedEx, UPS, TNT etc. or By sea from Shenzhen
   
SUNSHAR PRECISION TECHNOLOGY CO., LTD
ADD: Shangjiao District, Chan’an Town, Dongguan City, Guangdong Province, China. 523878,
Sunshar Mold / Tooling Specifications: 
Mould Standards: AISI, DIN, JIS
Mould Base Standard:  HASCO, DME, LKM, FUTABA 
Mould Steel:  H13, 1040, 420, P20, 0-1, S-7, D2, A2, 1.2343, 1.2344, 1.2083, 1.2311, 1.2379, 1.2510, 1.2767, 1.1730, P5, NAK55, NAK80, SKD61, SKD51, S136, S136H, 8407, M333, 718H
  PC, PC+ABS, ABS, PBT, LCP, PBT+GF, POM, Nylon, PEEK, PE, HDPE, PP, AS, PS, PP+PULVISTALCI, PET, TPU, PPS, PSU, PPO
SPI Mold Classifications:  101,102,103,104, 105
Mold style:  Mold style: 2-Plate, 3-Plate mold, Multi-Plate mold, MUD, 2 component mould
Runner:  Sprue gate, Edge Gate, Pin Point Gate, Banana Gate, Submarine Gate, Ring Gate, Slim/Flash Gate
Cooling System: cool water , oil heat
Hot Runner system:   MOLD-MASTERS, INCOE, HUSKY , SYNVENTIVE, YUDO, EVIKON etc.
Surface Finish: SPI (DME) Polish: A0,A1,A3,B1,B2,B3,C1,C2,C3,D1,D2,
VDI 3400 Standard: (HASCO)  EDM: 0,3,6,9,12,15,18,21,24,27,30,33,36,39,42,45
Package: Wooden Box
   
Payment items:  40% down payment, 40% with material ordered, 20% with T1 Samples
Delivery Time:  15-35 days( normal)
Shipping methods:  By DHL, FedEx, UPS, TNT etc. or By sea from Shenzhen
   

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
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Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China factory Factory Custom Supply of Mechanical Parts of The Double Worm Gear near me manufacturer

Product Description

My advantages:
1. High quality materials, professional production, high-precision equipment. Customized design and processing;
2. Strong and durable, strong strength, large torque and good comprehensive mechanical properties;
3. High rotation efficiency, stable and smooth transmission, long service life, noise reduction and shock absorption;
4. Focus on gear processing for 20 years.
5. Carburizing and quenching of tooth surface, strong wear resistance, reliable operation and high bearing capacity;
6. The tooth surface can be ground, and the precision is higher after grinding.

 

Spiral Gears for Right-Angle Right-Hand Drives

Spiral gears are used in mechanical systems to transmit torque. The bevel gear is a particular type of spiral gear. It is made up of two gears that mesh with one another. Both gears are connected by a bearing. The two gears must be in mesh alignment so that the negative thrust will push them together. If axial play occurs in the bearing, the mesh will have no backlash. Moreover, the design of the spiral gear is based on geometrical tooth forms.
Gear

Equations for spiral gear

The theory of divergence requires that the pitch cone radii of the pinion and gear be skewed in different directions. This is done by increasing the slope of the convex surface of the gear’s tooth and decreasing the slope of the concave surface of the pinion’s tooth. The pinion is a ring-shaped wheel with a central bore and a plurality of transverse axes that are offset from the axis of the spiral teeth.
Spiral bevel gears have a helical tooth flank. The spiral is consistent with the cutter curve. The spiral angle b is equal to the pitch cone’s genatrix element. The mean spiral angle bm is the angle between the genatrix element and the tooth flank. The equations in Table 2 are specific for the Spread Blade and Single Side gears from Gleason.
The tooth flank equation of a logarithmic spiral bevel gear is derived using the formation mechanism of the tooth flanks. The tangential contact force and the normal pressure angle of the logarithmic spiral bevel gear were found to be about twenty degrees and 35 degrees respectively. These two types of motion equations were used to solve the problems that arise in determining the transmission stationary. While the theory of logarithmic spiral bevel gear meshing is still in its infancy, it does provide a good starting point for understanding how it works.
This geometry has many different solutions. However, the main two are defined by the root angle of the gear and pinion and the diameter of the spiral gear. The latter is a difficult one to constrain. A 3D sketch of a bevel gear tooth is used as a reference. The radii of the tooth space profile are defined by end point constraints placed on the bottom corners of the tooth space. Then, the radii of the gear tooth are determined by the angle.
The cone distance Am of a spiral gear is also known as the tooth geometry. The cone distance should correlate with the various sections of the cutter path. The cone distance range Am must be able to correlate with the pressure angle of the flanks. The base radii of a bevel gear need not be defined, but this geometry should be considered if the bevel gear does not have a hypoid offset. When developing the tooth geometry of a spiral bevel gear, the first step is to convert the terminology to pinion instead of gear.
The normal system is more convenient for manufacturing helical gears. In addition, the helical gears must be the same helix angle. The opposite hand helical gears must mesh with each other. Likewise, the profile-shifted screw gears need more complex meshing. This gear pair can be manufactured in a similar way to a spur gear. Further, the calculations for the meshing of helical gears are presented in Table 7-1.
Gear

Design of spiral bevel gears

A proposed design of spiral bevel gears utilizes a function-to-form mapping method to determine the tooth surface geometry. This solid model is then tested with a surface deviation method to determine whether it is accurate. Compared to other right-angle gear types, spiral bevel gears are more efficient and compact. CZPT Gear Company gears comply with AGMA standards. A higher quality spiral bevel gear set achieves 99% efficiency.
A geometric meshing pair based on geometric elements is proposed and analyzed for spiral bevel gears. This approach can provide high contact strength and is insensitive to shaft angle misalignment. Geometric elements of spiral bevel gears are modeled and discussed. Contact patterns are investigated, as well as the effect of misalignment on the load capacity. In addition, a prototype of the design is fabricated and rolling tests are conducted to verify its accuracy.
The three basic elements of a spiral bevel gear are the pinion-gear pair, the input and output shafts, and the auxiliary flank. The input and output shafts are in torsion, the pinion-gear pair is in torsional rigidity, and the system elasticity is small. These factors make spiral bevel gears ideal for meshing impact. To improve meshing impact, a mathematical model is developed using the tool parameters and initial machine settings.
In recent years, several advances in manufacturing technology have been made to produce high-performance spiral bevel gears. Researchers such as Ding et al. optimized the machine settings and cutter blade profiles to eliminate tooth edge contact, and the result was an accurate and large spiral bevel gear. In fact, this process is still used today for the manufacturing of spiral bevel gears. If you are interested in this technology, you should read on!
The design of spiral bevel gears is complex and intricate, requiring the skills of expert machinists. Spiral bevel gears are the state of the art for transferring power from one system to another. Although spiral bevel gears were once difficult to manufacture, they are now common and widely used in many applications. In fact, spiral bevel gears are the gold standard for right-angle power transfer.While conventional bevel gear machinery can be used to manufacture spiral bevel gears, it is very complex to produce double bevel gears. The double spiral bevel gearset is not machinable with traditional bevel gear machinery. Consequently, novel manufacturing methods have been developed. An additive manufacturing method was used to create a prototype for a double spiral bevel gearset, and the manufacture of a multi-axis CNC machine center will follow.
Spiral bevel gears are critical components of helicopters and aerospace power plants. Their durability, endurance, and meshing performance are crucial for safety. Many researchers have turned to spiral bevel gears to address these issues. One challenge is to reduce noise, improve the transmission efficiency, and increase their endurance. For this reason, spiral bevel gears can be smaller in diameter than straight bevel gears. If you are interested in spiral bevel gears, check out this article.
Gear

Limitations to geometrically obtained tooth forms

The geometrically obtained tooth forms of a spiral gear can be calculated from a nonlinear programming problem. The tooth approach Z is the linear displacement error along the contact normal. It can be calculated using the formula given in Eq. (23) with a few additional parameters. However, the result is not accurate for small loads because the signal-to-noise ratio of the strain signal is small.
Geometrically obtained tooth forms can lead to line and point contact tooth forms. However, they have their limits when the tooth bodies invade the geometrically obtained tooth form. This is called interference of tooth profiles. While this limit can be overcome by several other methods, the geometrically obtained tooth forms are limited by the mesh and strength of the teeth. They can only be used when the meshing of the gear is adequate and the relative motion is sufficient.
During the tooth profile measurement, the relative position between the gear and the LTS will constantly change. The sensor mounting surface should be parallel to the rotational axis. The actual orientation of the sensor may differ from this ideal. This may be due to geometrical tolerances of the gear shaft support and the platform. However, this effect is minimal and is not a serious problem. So, it is possible to obtain the geometrically obtained tooth forms of spiral gear without undergoing expensive experimental procedures.
The measurement process of geometrically obtained tooth forms of a spiral gear is based on an ideal involute profile generated from the optical measurements of one end of the gear. This profile is assumed to be almost perfect based on the general orientation of the LTS and the rotation axis. There are small deviations in the pitch and yaw angles. Lower and upper bounds are determined as – 10 and -10 degrees respectively.
The tooth forms of a spiral gear are derived from replacement spur toothing. However, the tooth shape of a spiral gear is still subject to various limitations. In addition to the tooth shape, the pitch diameter also affects the angular backlash. The values of these two parameters vary for each gear in a mesh. They are related by the transmission ratio. Once this is understood, it is possible to create a gear with a corresponding tooth shape.
As the length and transverse base pitch of a spiral gear are the same, the helix angle of each profile is equal. This is crucial for engagement. An imperfect base pitch results in an uneven load sharing between the gear teeth, which leads to higher than nominal loads in some teeth. This leads to amplitude modulated vibrations and noise. In addition, the boundary point of the root fillet and involute could be reduced or eliminate contact before the tip diameter.

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With several years’ experience in these traces, we have been distinguished from other suppliers in China by our benefits in competitive pricing, on-time supply, prompt responses, on-hand engineering support and great right after-sales providers. Our primary products are Needle Roller bearings, Cylindrical Roller Bearings, Rod finish Bearings, Spherical simple bearings, Keep track of roller Bearings for Guideway, Roller Bearings, Mix Bearings for forklifts, H2o Pump Bearings, SNR Vehicle Bearings and all kinds of Spherical Bearings. At any time-Energy Group CO., LTD. IS Expert IN Making ALL Types OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Gear Velocity REDUCERS, PARALLEL SHAFT HELICAL Gear REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Equipment REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Car GEARBOXES, PTO Drive SHAFTS, Unique REDUCER & Relevant Equipment Components AND OTHER Relevant Merchandise, SPROCKETS, HYDRAULIC System, VACCUM PUMPS, FLUID COUPLING, Gear RACKS, CHAINS, TIMING PULLEYS, UDL Speed VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Gear PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Lower BACKLASH WORM REDUCERS AND SO ON.

EPTT personalized EPT precision plastic toothed cylindrical straigEPTT spur EPT

EPTs content Nylon Glass Fiber,GF-Ab muscles,POM,PP,Pc,PA66,UHMW-PE,PPS etc.
Method Injection molding ,CNC machining ,Extrusion approach
Area Matted/EPT, as customers’ drawongs
Dimensions OEM or EPT as drawing
EPTTs Character White Black Yellow Red EPTT
Software Sector EPTs : EPTT EPTTs/Filling /beer EPTTs /EPTT tools ,Mine EPT and many others.
EPT EPT: hausehold EPTs,VR,exact instrument
Car spare components: handles, EPTs, bushing ,pipes ,and so on.
Molding variety EPTT Molding, Insert Molding, Above Molding ,EPTT coloration molding
Cavities Straightforward, Multi -cavities(10-40)
Cost Advantaged rates ( Immediate from our manufacturing unit)
Sample Totally free sample source
Molding time 15-25days
Shipping time seven-15daEPTTafter sample top quality verified

Generation:
1. The workers are qualified to inspect the EPTs and discover any defect in manufacturing in time.
2. QC will examine 1pcs every 100pcs in CNC machining, and EPTs will satisfy all dimension tolerances.
3. EPTs will be inspected at each and every step, and EPTs will be inspected before cargo, and all inspection data will be kept in our manufacturing facility for a few years.
4. Our product sales will ship you photos at each and every EPTs creation measures, and you will know the detailed creation status, and you can observe any chance of miscalculation, for our income, QC and workers are keeping near watch on all manufacturing.
five. You will truly feel us functioning quite meticulously to assure the high quality and easy to work with,
6. we cherish every inquiry, each possibility to make EPTs and elements and cherish each consumer.

Quality Manage Procedure:

1) Inspecting the uncooked materials –IQC)
two) Checking the particulars prior to the production line operated
3) Have entire inspection and routing inspection during mass creation—In method top quality handle (IPQC)
4) Checking the EPTs after manufacturing concluded—- (FQC)
five) Examining the EPTs right after they are concluded—–Outgoing good quality handle (OQC)

Provider:
1. Molds patterns as for each customers’ EPTs drawing
2. Publishing molds drawings to consumers to overview and validate just before mols generation.
3. Offering samples with EPTT proportions and cosmetic inspection report, content certification to buyers.
4. Supplying inspection report of EPTTant dimensions and beauty in batches parts.

EPTT and cargo:

1. EPTs are well and cautiously packed in PP baggage in CTNS, robust ample for express delivery, air cargo or sea cargo.
2. Air cargo, sea cargo or cargo by DHL, UPS, FedEx or TNT are availabe.
three. EPT phrases: EXW, FOB HangEPT, or CIF
4. All shippings will be very carefully arranged and will get to your spots fast and properly.

FAQ

Q1: How to ensure the EPTT of EPTs and parts?
We are ISO 9001:2008 licensed manufacturing unit and we have the integrated technique for EPTT areas good quality manage. We have IQC (incoming good quality handle),
IPQCS (in method top quality control EPT), FQC (last quality manage) and OQC (out-heading good quality manage) to management each and every approach of EPTT parts prodution.

Q2: What are the Edge of your EPTs and elements?
Our gain is the competitive and realistic charges, quickly delivery and higher quality. Our eployees are responsible-oriEPTTd, pleasant-oriEPTTd,and dilient-oriEPTTd.
Our EPTT elements items are featured by rigid tolerance, clean finish and EPTT-lifestyle functionality.

Q3: what are our machining equipments?
Our machining equipments incEPTT plasticn EPT machinies, CNC milling EPTTs, CNC turning EPTTs, stamping EPTTs, hobbing EPTTs, computerized lathe EPTTs, tapping EPTTs, grinding EPTTs, reducing EPTTs and so on.

This fall: What shipping and delivery waEPTTdo you use?
EPTTly, we will use UPS DHL or FEDEX and sea delivery

5: What components can you procedure?
For plastic EPT EPTs and components, the resources are Nylon, PA66, NYLON with thirty% EPT fibre, Abs, PP,Personal computer,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA etc.
For steel and machining EPTs and elements, the resources are brass, bronze, copper, stainless steel, metal, EPT, EPTTium plastic etc.

Q6: How EPTT is the Delivery for Your EPTs and areas?
EPTTly , it will get us 15 operating daEPTTfor EPT or machining, and we will attempt to shorten our direct time.

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We can offer a entire-assortment of energy transmission merchandise like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. EPG is a expert company and exporter that is involved with the design, advancement and manufacturing. At any time-Electrical power Group CO., LTD. IS Professional IN Making ALL Varieties OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Gear Speed REDUCERS, PARALLEL SHAFT HELICAL Equipment REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Gear REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Auto GEARBOXES, PTO Push SHAFTS, Special REDUCER & Relevant Equipment Elements AND OTHER Related Merchandise, SPROCKETS, HYDRAULIC Program, VACCUM PUMPS, FLUID COUPLING, Gear RACKS, CHAINS, TIMING PULLEYS, UDL Pace VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Gear PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Minimal BACKLASH WORM REDUCERS AND SO ON. With 30-12 months prosperous business encounter and information, we have earned EPTTization in production and providing excellent top quality Massive EPTs. These are fabricated in conformity with described business stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds, these compact and durable EPTs have stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd functioning pace and torque measurement. The supplied variety is widely acknowledged by the customers for features like optimum efficiency, sturdy development and EPTTer lifestyle. These precision engineered EPTs are broadly demanded across diverse EPTT, in which large EPT reduction is essential.

Benefits:
– EPT with Customers’ Styles
– EPT Machining amp Heat Therapy Abilities
– Rigid EPTT EPTT
– Prompt Supply
-Expertise in Cooperation with EPTT 500 Companies
Procedure:
EPT/EPTT
Normalizing ampTempering-Evidence Machinnig
Quenching ampTempering
End Machining(Teeth EPT)
We can provide you in different process conditions
Options for Many End Markets and Applications
–EPT
–EPTlurgy
–EPTT Technology
–SuXiHu (West EPT) Dis.Hu (West EPT) Dis.
–Cement Plant
–Port EPTTry
–Oil and organic
–Papermaking
–OEM EPT circumstance
–EPTT EPTT

Specs of EPT :

No. Product Description
1 Diameter le15m
2 Module le45
3 EPT Solid Alloy Steel, Cast EPTT Metal, Forged Alloy Steel, Solid EPTT Steel
four Composition From Integrated, 50 percent to 50 percent, 4 Pieces and Much more Items
5 Heat Remedy Quenching amp Tempering, Normalizing amp Tempering, Carburizing amp Quenching amp Tempering
6 Tooth Form Annular EPT, Outer EPT Ring
seven StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd ISO, EN, DIN, AISI, ASTM, JIS, IS, GB

Inspection and Check Outline of Girth EPT:

No. Merchandise Inspection Area Acceptance Criteria Inspection Phase Certificates
one EPTT Composition Sample EPT Prerequisite When Smelting
Soon after Heat Remedy
EPTT Composition Report
2 EPT Houses Sample(Examination Bar on the EPT Body) EPTnical Necessity Right after Heat Therapy EPT Qualities Report
three Warmth Therapy EPTT Entire body EPT StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd For the duration of Heat Remedy Warmth Treatment Report
Curves of Heat Treatment method
4 Hardness Test Tooth Floor, three Factors For every ninety deg EPTnical Prerequisite Following Heat Remedy Hardness Teat Report
Following Semi End Machining
5 Dimension Inspection EPTT Physique Drawing Soon after Semi Finish Machining Dimension Inspection Report
End Machining
six EPTic EPTT Check (MT) Tooth Surface Agreed StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Soon after Complete EPT Hobbing MT Report
seven UT Spokes Elements Agreed StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Right after Rough Machining UT Report
After Welded
After Semi End Machining
eight PT Defect Location No Defect Indicated Soon after Digging
Right after Welded
PT EPTrd
9 Mark Inspection EPTT Physique EPT StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Last Inspection Photos
ten Physical appearance Inspection EPTT Body CIC’s Prerequisite Before EPTT
(Last Inspection)
eleven Anti-rust Inspection EPTT Human body Agreed Anti-rust Agent Before EPTT Photographs
12 EPTT Inspection EPTT Body Agreed EPTT Type Throughout EPTT Pictures

FaXiHu (West EPT) Dis.Hu (West EPT) Dis.ties For EPT EPT ring:

No. Merchandise Description
1 Smelting amp EPTT Capacity 40t ,50t, 80t Sequence AC Electric powered Arc Furnace
2 times150t, 60t EPTT Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
twenty times18m Massive Pouring FaXiHu (West EPT) Dis.Hu (West EPT) Dis.ty
We can pour 900t refining liquid steel one time, and attain EPT poured 600t steel ingots.
We can generate the large high quality steel of much more than 260 steel grades as carbon metal,structural alloy metal and the structural metal, refractory steel and stainless metal of EPTT requirement. The maXiHu (West EPT) Dis.mum excess weight of casting metal, grey casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t independently.
two EPT Ability The only one in the word, the most technologically EPTd and the biggest specification18500t Oil Push, outfitted with 750t.m forging operation EPTT
8400t H2o Push
3150t Water Press
600t H2o Press
Phi5m EPT EPT Ring Mill ( WAGNER,Germany)
Phi12m EPT EPT Ring Mill
We can roll rings of various EPTs of carbon steel, alloy steel, high temperature alloy metal and non-ferrous alloys this kind of as copper alloy, EPT alloy and EPTTium alloy. Max. Diameter of rolled ring will be 12m.
three Warmth Treatment method Capability nine times9 times15m,8 times8 times12m,six times6 times15m,fifteen times16 times6.5m,sixteen times20 times6m ,7 times7 times17m Collection Warmth Furnace and Warmth Remedy Furnaces
phi2. times30m, phi3. times5.0m Sequence Warmth Treatment Furnaces
phi5. times2.5m, phi3.2 times1.5m, phi3. times5.0m, phi2. times5m Collection Carburizing Furnaces amp Nitriding Furnaces amp Quenching Bathes
phi2. times30m Properly Kind CNC EPT Furnaces
Phi3. times5.0M Horizontal Gasoline Temperature-differential Furnace
EPTT-frequency and EPTT-situation Quenching Lathe of Pinion Shaft
four Machining Ability 1. ge5m CNC EPT Obligation Vertical Lathes
12m CNC EPTT-column Vertical Lathe
10m CNC EPTT-column Vertical Lathe
10m CNC One-column Vertical Lathe
six.3m EPT Obligation Vertical Lathe
5m CNC EPT Obligation Vertical Lathe
2. ge5m Vertical EPT Hobbing EPTTs
15m CNC Vertical EPT Hobbing EPTT
10m EPT Hobbing EPTT
8m EPT Hobbing EPTT
5m EPT Hobbing EPTT
3m EPT Hobbing Machining
three. EPTTorted EPT-precision EPT EPT EPTTs
.8m~3.5m CNC Molding EPT EPT EPTTs
four. Big Boring amp Milling EPTTs
220 CNC EPTr-mounted Dull amp Milling EPTT
200 CNC EPTr-mounted Unexciting amp Milling EPTT
160 CNC EPTr-mounted Boring amp Milling EPTT

Testing Method:
middot QA DOC: EPTT Composition Report, EPT Homes Report, UT Report, Heat Treatment Report, Dimensions Examine Report
middot The info on chemical composition report and mechanical properties report are accredited by 3rd get together, HangEPT Ship EPT EPT Institute, CSIC.
middot UT check: one hundred% ultrasonic examination according to EN15718-three, SA388, Sep 1921 C/c etc.
middot Warmth Treatment Report: supply authentic copy of warmth treatment method curve/time desk.

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Every single procedure, each area, each function in EPG is demanded to be done one phase pursuing another, very carefully and cautiously, from materials assortment, reformation to production equipment, from elements heat treatment method to automated assembly, from good quality control to item inspection and tests and from purchase working to after income provider. we provide chromed bar and tubes for hydualic and pheumatic cylinders. With EPG brand name registered in far more than 70 countries like America , Europe , Japan and so on, it has associates among entire world leading enterprises, this sort of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so on. RODUCT FATUERS:

The company is a EPTTized factory that creates miniature EPT reduction motors on a fastened-position foundation. It has a generation heritage of a lot more than 10 years. The company has a complete established of EPTTrprise administration and technical administration methods, and its items are created in rigorous accordance with GB / T19001-2000 stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds.

The quotWeiEPTTg quot EPT EPTT produced by our firm sells effectively in provinces, municipalities and autonomous areas of the region. It is widely utilised in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, food, ligEPTT business, grain, oil, feed and other EPTT, and is deeply EPTTed by consumers.
Welcome new and previous consumers to check out and XiHu (West EPT) Dis.Hu (West EPT) Dis..

EPTT amp EPT:
one, Waterproof plastic bag packed in foam box and carton as outer EPTT.
two, Export picket box EPTT for goods.

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12volt 10rpm small dc spur EPT motor

1. Characteristics of RG50M775122500
Voltage: 12V
Existing: 200mA
Velocity: two-2300rpm
Torque: eight-150kgf.cm
Common purposes: EPT air-conditioning walve, grill, oven, peristaltic pumps, ATM lender automatic method, robot, medical tools, workplace tools

2. Specifications of RG50M775122500

Be aware: It’s the typical specificaitoin for reference only, We can choose DC motor with various voltage velocity to fulfill your torque and pace need.

EPTT Profile

one. About us

Principal EPT: one) DC Brush motor: 6-130mm diameter, .01-1000W output EPTT
2) DC Spur EPT EPT: twelve-110mm diameter, .one-300W output EPTT
three) DC Planeary EPT EPT: ten-82mm diameter, .one-100W output EPTT
4) Brushless DC EPT: 28-110mm, 5-1500W output EPTT
5) Stepper EPT: NEMA 08 to NEMA forty three, Can with EPTT and direct screw
six) Servo EPT: 42mm to 130mm diameter, 50-4000w
7) AC EPT EPT: forty nine to 100mm diameter, six-a hundred and forty output EPTT

two. Production

EPTT ampDelivery

Certifications

Buyer Visits

FAQ
Q: What’s your major merchandise?
A:We at the moment create Brushed Dc EPTs, Brushed Dc EPT EPTs, Planetary Dc EPT EPTs, Brushless Dc EPTs, Stepper motors and Ac EPTs etc. You can check the requirements for earlier mentioned motors on our internet site and you can electronic mail us to suggest needed motors for every your specification also.

Q:How to pick a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, pace, torque, motor dimensions, functioning mode of the motor, necessary lifestyle time and sound level and so on, you should do not hesitate to let us know, then we can suggest appropriate motor for every your request appropriately.

Q: Do you have EPT services for your stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd motors?
A:Yes, we can personalize per your ask for for the voltage, pace, torque and shaft dimension/form. If you want additional wires/cables soldered on the terminal or require to incorporate connectors, or capacitors or EMC we can make it too.

Q: you have individual design services for motors?
A:Sure, we would like to design and style motors separately for our customers, but it could require some mould cost and style demand.

Q:Can I have samples for screening first?
A:Indeed, undoubtedly you can. After confirmed the required motor specs, we will estimate and provide a proforma invoice for samples, when we get the payment, we will get a Pass from our account section to continue samples accordingly.

Q:How do you make confident motor high quality?
A:We have our personal inspection methods: for incoming materials, we have signed sample and drawing to make confident certified incoming supplies for manufacturing procedure, we have tour inspection in the process and closing inspection to make confident certified goods just before shipping and delivery.

Q:What is actually your guide time?
A:EPTTly sEPTing, our regular stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd product will require 25-30days, a little bit EPTTer for EPT products. But we are extremely fleXiHu (West EPT) Dis.ble on the direct time, it will relies upon on the particular orders

Q:What’s your payment term?
A:For all our new clients, we will want 40% deposite, 60% paid out just before shipment.

Q:When will you reply following got my inquiries?
A:We will response inside 24 hrs once get your inquires.

Q:How can I EPTT you to make certain my funds is risk-free?
A:We are licensed by the third celebration SGS and we have exported to in excess of eighty five international locations up to June.2017. You can examine our popularity with our current buyers in your country (if our customers do not head), or you can orEPTTvia alibaba to get trade assurance from alibaba to make sure your cash is secure.

Q:What’s the minimum orEPTTquantity?
A:Our minimal orEPTTquantity depends on diverse motor types, please e-mail us to check. Also, we generally do not settle for personal use motor orders.

Q:What is actually your shipping approach for motors?
A:For samples and packages considerably less than 100kg, we normally suggest express shipping and delivery For hefty offers, we generally advise air delivery or sea shipping. But it all relies upon on our customers’ demands.

Q:What certifications do you have?
A:We at the moment have CE and ROSH certifications.

Q:Can you ship me your cost checklist?
A:Considering that we have hundreds of different merchandise, and cost may differ for each distinct technical specs, we are not able to provide a value list. But we can quote inside of 24 hours once got your inquirues to make sure you can get the price in time.

Q:Can I check out your organization?
A:Sure, welcome to pay a visit to our company, but remember to let us know at lEPT two months in EPT to aid us make sure no other meetings during the day you check out us. Thanks!

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assures the balance and consistency of the key operate of elements. The product effectively shows environmental safety and vitality saving. We inspect every single piece of bearing by ourselves before supply. EPT EPT Metal Axle Shaft EPT

1 period of time Very good quality raw material comma EPT machining comma Strict inspection
2 interval Non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd comma OEM accessible

We can make all sorts of axle shaft EPT in accordance to clientele drawing and requirements comma EPTTizing in non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd objects time period

Item Name colon Steel EPT shaft

FeatXiHu (West EPT) Dis.Hu (West EPT) Dis.s colon
1 period of time EPT colon Alloy Steel comma EPTT Metal comma Stainless Steel comma Hardended amp Tempered Metal comma Cast Iron comma EPTT comma Copper comma Brass and so on

2 time period Heat Remedy colon Hardening and Tempering comma EPT Frequency Quenching comma Carburizing Quenching and so on interval

three period Floor Treatment method colon Galvanizing solZincplating comma Dacrotized comma Black Anodic Treatment method comma Spray EPT comma Mirror Finish comma Burnishing comma Sand-blasting and so on in accordance to ROHS demand from customers time period

4 time period Inspection colon All objects are checked and tested thorouhgly throughout every single doing work process and soon after the merchandise is ultimately created to make sure that very best high quality item goes out in the market period of time

5 period of time EPTTble comma Great Wear Resistance

six interval Good top quality with affordable value comma well timed delivery and wonderful customer support

MODULE period5-one period5
Enamel 16-60
RATION 1 colon1-1 colon4

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