China OEM Custom Steel Stainless Brass Nylon Plastic POM Straight Spur Helical Bevel Worm Pinion Gear supplier

Product Description

PRECISION CNC MACHINING

1.High quality products and perfect after-sales service.
2.More competitive price than other suppliers
3.Own 10 years experience.
4.Delivery on time.
5.products inspect 100% using high accuracy tools to ensure that the minimum error.
6.Offering design and improvement scheme freely.

 

Brand name:

 

Huarui

 

Delivery time:

 

3-5 days ODM high

 

Place of origin:

 

ZheJiang ,China

 

Color:

 

Customized

 

Material:

 

Plastic, Stainless steel,

aluminum,brass,hardened metals

 

Tolerance:

 

0.01-0.05mm

 

Process:

 

Cnc machining

 

MOQ:

 

1 piece

 

Product Description

 

Custom CNC machining parts

1.ODM&OEM service are all welcomed
2.Practicable Software: Solidworks,Pro/Engineer,Auto CAD,PDF,JPG
3.Small orders accept
4.Reasonable and competitive price according to your drawings

Custom CNC machining parts

1.ODM&OEM service are all welcomed
2.Practicable Software: Solidworks,Pro/Engineer,Auto CAD,PDF,JPG
3.Small orders accept
4.Reasonable and competitive price according to your drawings

 

Custom CNC machining parts

1.ODM&OEM service are all welcomed
2.Practicable Software: Solidworks,Pro/Engineer,Auto CAD,PDF,JPG
3.Small orders accept
4.Reasonable and competitive price according to your drawings

 

Company Profile
 

 

Our objective is to develop and produce merchandise to meet your exact specifications and offer an extensive range of styles to
ensure that we can satisfy your expectations and budget.
We’ve been able to provide total solutions to clients in a variety of industries. To find out if we’re the right OEM for you,contact us today.
Welcome to offer a trial order with your drawings!

Customer Photos

Our Advantage
1).Competitive Price directly from the original manufacturer.
2).Professional QC and R&D teams to assure high quality;
3). Short lead time for building molds and manufacturing mass production;
4). Advanced measurement equipment
5). Small quantity order also is welcomed.
6).We do OEM works, as per your drawings, samples or ideas.
7).Rich experience and good technology support (have more than 10 years experience in machining design , machining manufacturing ).

 

We have been walking in the forefront of the market, to ensure that the changes in the market, product updates and services arewalking in front of the industry. To “the quality of survival, reputation promote development, respect for the interests of
partners” for the purpose. Through unremitting efforts, to support the specification of the market operators and a variety ofbenefits

 

We specially gathered HangZhou,China outstanding technology, management and marketing personnel,and we have a good production
system. Mainly to undertake OEM, and ODM business.Taking ‘Honesty service, quality first ‘as business principle, company has won a good reputation in the industry.FAQ

 

Q: ARE YOU TRADING COMPANY OR MANUFACTURER ?
A: We are factory.

Q: HOW LONG IS YOUR DELIVERY TIME?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.

Q: DO YOU PROVIDE SAMPLES ? IS IT FREE OR EXTRA ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: WHAT IS YOUR TERMS OF PAYMENT ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Batch Production
Machining Method: CNC Machining
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

bevel gear

What are the advantages and disadvantages of using a bevel gear?

Bevel gears offer several advantages and disadvantages when used in mechanical systems. Understanding these pros and cons is crucial for selecting the appropriate gear type for a given application. Here’s a detailed explanation of the advantages and disadvantages of using a bevel gear:

Advantages of Bevel Gears:

  • Power Transmission at Different Angles: Bevel gears are specifically designed to transmit power between intersecting shafts at different angles. They allow for efficient torque transmission and direction changes in applications where the input and output shafts are not parallel. This flexibility makes bevel gears suitable for a wide range of mechanical systems.
  • Compact Design: Bevel gears have a compact and space-efficient design, allowing them to be used in applications with limited space constraints. Their ability to transmit power at an angle helps in optimizing the layout and arrangement of components in machinery and equipment.
  • High Efficiency: Well-designed and properly maintained bevel gears can achieve high power transmission efficiency, typically above 95%. The efficient tooth engagement and load distribution in bevel gears minimize power losses due to friction and mechanical inefficiencies, resulting in energy-efficient operation.
  • Smooth and Quiet Operation: Bevel gears generally provide smooth and quiet operation in properly designed and well-maintained systems. The meshing of the gear teeth is designed to minimize noise and vibration, ensuring smooth power transmission and reducing the need for additional noise-reducing measures.
  • Versatility: Bevel gears are available in various configurations, including straight bevel, spiral bevel, and hypoid bevel gears. This versatility allows them to be used in a wide range of applications across different industries, accommodating different load capacities, speed requirements, and operating conditions.
  • High Load Capacity: Bevel gears are capable of handling high loads and transmitting substantial amounts of torque. Their robust design, accurate tooth engagement, and strong materials make them suitable for heavy-duty applications where reliable power transmission is required.

Disadvantages of Bevel Gears:

  • Complex Manufacturing: Bevel gears are more complex to manufacture compared to other gear types due to their three-dimensional shape and intricate tooth profiles. The manufacturing process involves specialized equipment and expertise, which can increase production costs.
  • Cost: Bevel gears, especially those with high precision and load capacities, can be relatively expensive compared to other types of gears. The cost of materials, manufacturing complexity, and quality requirements contribute to their higher price.
  • Potential for Noise and Vibration: In certain operating conditions, such as high speeds or misaligned gears, bevel gears can generate noise and vibration. This can be mitigated through proper design, accurate manufacturing, and maintenance practices, but additional measures may be necessary to reduce noise and vibration levels in some applications.
  • Sensitive to Misalignment: Bevel gears are sensitive to misalignment, which can lead to increased friction, accelerated wear, and reduced efficiency. Proper alignment and control of backlash are essential for optimal performance and longevity of the gear system.
  • Complex Lubrication: The lubrication of bevel gears can be more challenging compared to parallel-axis gears. Due to their angled tooth engagement, ensuring proper lubrication film thickness and distribution across the gear teeth requires careful consideration. Inadequate or improper lubrication can result in increased friction, wear, and reduced efficiency.

It’s important to consider these advantages and disadvantages of bevel gears in the context of specific applications and operating conditions. Proper design, selection, manufacturing, and maintenance practices can help maximize the benefits of bevel gears while mitigating their limitations.

bevel gear

What are the potential challenges in designing and manufacturing bevel gears?

Designing and manufacturing bevel gears can present several challenges due to their complex geometry, load requirements, and manufacturing processes. Here’s a detailed explanation of the potential challenges:

When it comes to designing and manufacturing bevel gears, the following challenges may arise:

  • Complex Geometry: Bevel gears have intricate geometry with non-parallel and intersecting tooth profiles. Designing bevel gears requires a thorough understanding of gear theory, tooth engagement, and load distribution. The complex geometry poses challenges in determining the optimal tooth profile, tooth contact pattern, and gear ratios for the specific application.
  • Load Analysis and Distribution: Determining the correct load analysis and distribution is crucial to ensure the gears can handle the anticipated forces and torques. Bevel gears often encounter varying loads, including radial loads, axial loads, and bending moments. Accurately predicting and distributing these loads across the gear teeth is essential for achieving proper gear strength, minimizing wear, and preventing premature failure.
  • Manufacturing Precision: Bevel gears require high manufacturing precision to ensure smooth operation, minimal backlash, and efficient power transmission. Achieving the required precision in gear manufacturing involves precise machining, grinding, and heat treatment processes. The complex geometry of bevel gears adds to the manufacturing complexity, necessitating specialized equipment and skilled operators.
  • Alignment Challenges: Proper alignment of bevel gears is critical for optimal performance and longevity. Achieving accurate alignment can be challenging due to the non-parallel shafts and intricate tooth profiles. Misalignment can lead to increased noise, vibration, and premature wear. Design considerations for alignment, as well as careful assembly and alignment procedures during manufacturing, are necessary to address this challenge.
  • Lubrication and Cooling: Bevel gears require effective lubrication to minimize friction, wear, and heat generation. Ensuring proper lubrication and cooling can be challenging due to the unique shape of bevel gears and the limited space available for lubricant circulation. Designing appropriate lubrication systems, selecting suitable lubricants, and considering heat dissipation methods are essential for maintaining optimal gear performance and preventing overheating.
  • Quality Control: Maintaining consistent quality during the manufacturing process is crucial for reliable bevel gears. Implementing robust quality control measures, including dimensional inspections, surface quality assessments, and gear testing, helps ensure that the manufactured gears meet the specified requirements. Consistency in gear quality is essential to minimize variations in performance and to ensure accurate gear meshing and load distribution.

Addressing these challenges requires a combination of engineering expertise, advanced manufacturing techniques, and quality control processes. Collaborating with experienced gear designers, employing state-of-the-art manufacturing technologies, and conducting thorough testing and analysis can help overcome these challenges and produce high-quality bevel gears that meet the performance and durability requirements of the intended application.

bevel gear

Are there different types of bevel gears available?

Yes, there are different types of bevel gears available to suit various applications and requirements. Here’s a detailed explanation of the different types of bevel gears:

  • Straight Bevel Gears: Straight bevel gears are the most basic type of bevel gears. They have straight-cut teeth that are machined on the cone-shaped surface of the gears. The teeth of straight bevel gears are parallel to the gear axis and intersect at a 90-degree angle. These gears are commonly used when the intersecting shafts need to transmit rotational motion at a right angle.
  • Spiral Bevel Gears: Spiral bevel gears are designed with curved teeth that are machined on the cone-shaped surface of the gears. The teeth of spiral bevel gears are cut in a spiral pattern, gradually curving along the gear surface. This spiral tooth geometry provides several advantages over straight bevel gears, including smoother engagement, reduced noise and vibration, and higher load-carrying capacity. Spiral bevel gears are commonly used in applications that require smooth and quiet operation, such as automotive rear axle drives, machine tools, and industrial machinery.
  • Hypoid Bevel Gears: Hypoid bevel gears are similar to spiral bevel gears but have offset axes. The axes of hypoid bevel gears do not intersect and are non-parallel, allowing them to transmit rotational motion between shafts that are not in a straight line. Hypoid bevel gears are commonly used in applications where space constraints or specific shaft arrangements require a change in direction and torque transmission. They are often found in automotive drivetrains, power tools, and heavy machinery.
  • Straight and Spiral Zerol Bevel Gears: Zerol bevel gears are similar to their straight and spiral counterparts but have a unique tooth profile. The teeth of zerol bevel gears are curved, similar to spiral bevel gears, but with a smaller spiral angle. This results in a tooth profile that is closer to a straight bevel gear. Straight and spiral zerol bevel gears provide a combination of the advantages of both straight and spiral bevel gears, including smoother engagement, reduced noise, and higher load-carrying capacity.
  • Straight and Spiral Miter Gears: Miter gears, also known as mitre gears, are a special type of bevel gears that have equal numbers of teeth and intersect at a 90-degree angle. They are often used when rotational motion needs to be transmitted at a right angle without a change in direction. Miter gears can be either straight or spiral, depending on the tooth geometry.

These are the commonly used types of bevel gears. Each type has its own advantages and applications. The selection of the appropriate type of bevel gear depends on factors such as the required angle of transmission, load capacity, noise and vibration considerations, and the specific requirements of the application.

In summary, different types of bevel gears, including straight bevel gears, spiral bevel gears, hypoid bevel gears, straight and spiral zerol bevel gears, and straight and spiral miter gears, are available to suit various applications and accommodate different shaft arrangements.

China OEM Custom Steel Stainless Brass Nylon Plastic POM Straight Spur Helical Bevel Worm Pinion Gear supplier China OEM Custom Steel Stainless Brass Nylon Plastic POM Straight Spur Helical Bevel Worm Pinion Gear supplier
editor by CX 2023-10-17