China manufacturer Helical Geared Motor R Series for Transmission Equipment supplier

Product Description

 

Company Profile

Xihu (West Lake) Dis.hai was established in the last century the middle nineties, dedicated to the research, development, and manufacturing of industrial gearboxes, transmission reducers, and gear motors as well as industrial transmission equipment. The company adopts a digital management model to manufacture a series of transmission reducers, earning the title of “ZHangZhoug Manufacturing Boutique” and being recognized as a Champion Unit in the Chinese heavy machinery industry and an AAA credit enterprise. It is also a national high-tech enterprise. The company has successfully completed hundreds of national-level major engineering construction projects, including overseas engineering projects, and its products are widely used in the domestic and international industrial equipment fields.

Serie Produktkatalog
D series helical geared motor

T series helical-bevel geared motor
P series parallel shaft helical geared motor
E series helical-worn geared motor
DQM-Series Crane Drive System
QYJ series gear units
DHTC Series Geared Motor for Mechanical-type Car Parking System Equipment
HD series spiral bevel geared unit
Other non-standard reducer

 

Product Description

Helical geared motor features:
D series helical gear reducer, according to the international standard technical requirements, with high technical content level, space-saving, reliable and durable, to withstand the high overload torque, power up to 160KW, low energy consumption, reliable performance, the reducer efficiency reaches more than 95%, small vibration, low noise, high quality forged steel materials, steel, and cast iron the box, the gear surface after carburizing and quenching treatment, through precision processing, to ensure that the axis parallelism and positioning bearing requirements, the formation of reducer helical gear transmission assembly equipped with various types of motor, intelligent mechatronics, fully ensure the quality characteristics of products.
 

Detailed Photos

Application area
Intelligent comprehensive logistics conveyance equipment, material handling equipment, plastic engineering, fur chemical equipment, smart automation complete equipment for the beverage and liquor industry, automotive engineering, steel industry, port equipment, intelligent aviation equipment, and airport logistics equipment. Smart clean energy equipment industry, wind power, hydropower, and nuclear power equipment industry, building space development equipment, intelligent parking lot equipment, lifting machinery engineering, petrochemical complete engineering equipment, intelligent automation agricultural equipment engineering, etc., including non-standard gear reducers.

 

Product Parameters

Product features
1. D series helical gear motor own rational design, compact construction, smaller size than cycloidal gearmotor at the same permitted torque.
2. Little vibration and low noise, with high transmission efficiency.
3. The products have been mainly used in chemical machinery, cement agitator machinery, printing and packaging machinery, mine and power transmission machinery, metallurgy etc.
General Technical data
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Pinion material 20CrMnTiH
Gear material 20CrMnTiH
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input/output shaft material 40CrMnTiH
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~7 Grade
Lubricating oil  L-CKC220  (GB 5903-95) 
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 94%~96% (depends on the transmission stage) 
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40°C 
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand C&U,LYC,TMB or other brands requested,
Brand of oil seal CTY— ZheJiang or other brands requested
D —- series helical gear motor
D-series single stages
Model Output Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Weight
Solid (mm)  (mm) (mm) (kw) (Nm) (KGS)
D37 25k6 90h13 110/160 0.12~3 4~135 210 11
D47 30k6 115h13 110/160 0.12~5.5 4~172 335 16
D57 35k6 115h13 130/200 0.12~7.5 5~188 490 19
D67 35k6 130h13 180/250 0.12~7.5 5~193 570 28
D77 40k6 140h13 230/300 0.18~11 5~197 890 39
D87 50k6 180h13 250/350 0.55~22 5~246 1660 65
D97 60m6 225h13 350/450 0.55~30 5~290 3000 110
D107 70m6 250h13 350/450 1.5~45 2~249 4550 200
D137 90m6 315h13 450/550 3~55 5~220 9270 280
D147 110m6 355h13 450/550 4~90 5~167 14940 430
D167 120m6 425h13 550/660 7.5~160 10~230 20880 650
D series double stages 
Model Output Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Output Speed 
Solid (mm)  (mm) (mm) (kw) (Nm) (RPM)
D27D17 25k6 90h13 95/140 0.12~0.18 90~229 140 6~15
D37D17 25k6 90h13 110/160 0.12~0.25 90~156 225 4.1~14
D47D37 30k6 115h13 110/160 0.12~0.25 154~572 340 2.4~8.5
D57D37 35k6 115h13 130/200 0.12~0.25 142~782 477 1.8~9.2
D67D37 35k6 130h13 180/250 0.12~0.37 158~956 590 1.4~8.2
D77D37 40k6 140h13 230/300 0.12~0.55 186~1430 880 0.97~7.3
D87D57 50k6 180h13 250/350 0.12~1.1 195~2873 1665 0.48~7.2
D97D57 60m6 225h13 350/450 0.12~2.2 209~4678 2930 0.29~6.8
D107D77 70m6 250h13 350/450 0.12~2.2 214~7583 4510 0.18-6.6
D137D77 90m6 315h13 450/550 0.12~4 35.1~12921 9090 0.11~6.3
D147D77 110m6 355h13 450/550 0.12~4 415~21342 14940 0.06~3.4
D147D87 110m6 355h13 450/550 1.5~11 159~533 14940 2.6~9.1
D167D97 120m6 425h13 550/660 1.5~11 279~2333 25710 0.6~5.2
D167D107 120m6 425h13 550/660 11 4.9~8.5 17640 4.9~8.5
Remark: the weight without oil and motor, shaft and flange input add 10%.

Our Advantages

Our Advantages: Your professional supplier with 20+years experience

Widely  Used In  Different Industries (Application)


Package

Plastic bag + wooden carton
 

FAQ

FAQ

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company:  E, D, T, and P series helical gear motor and
hoist   drive
heavy-duty helical gearbox
heavy-duty helical bevel gearbox
gear motor for car parking system
sprial bevel gearbox  
more  than 1 hundred models and thousands of specifications
2.Q: How long is your delivery time?
A:
Generally it is 5-10 days if the parts are in stock. or it is 15-40 days if the parts are not in stock.
3.Q: What is your MOQ?
A:1 Set
4.Q: :Can you make as per custom drawing?
 A:Yes, we offer customized service for customers.

If you have any demand for our products please feel free to contact me. 

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Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step

helical gear

What lubrication is required for helical gears?

Proper lubrication is essential for the optimal performance and longevity of helical gears. The lubrication requirements for helical gears depend on factors such as the operating conditions, gear materials, and manufacturer recommendations. Here’s a detailed explanation of the lubrication considerations for helical gears:

  • Lubricant Selection: The choice of lubricant for helical gears should be based on factors such as operating temperature, load, speed, and environmental conditions. Commonly used lubricants for helical gears include mineral oils, synthetic oils, and greases. Consult the gear manufacturer’s specifications or industry standards to determine the appropriate lubricant viscosity and type for your specific application.
  • Viscosity: The lubricant viscosity is an important parameter that influences the lubricating film thickness and the ability to separate the gear surfaces. The viscosity should be selected based on the operating conditions, taking into account factors such as temperature, speed, and load. Higher viscosity lubricants are typically used for heavy-duty applications or high-temperature environments, while lower viscosity lubricants may be suitable for lighter loads or lower speeds.
  • Extreme Pressure (EP) Additives: Helical gears, especially those operating under high loads or with high sliding velocities, may benefit from lubricants containing extreme pressure (EP) additives. EP additives help to reduce friction and wear by forming a protective film on the gear surfaces, preventing metal-to-metal contact and minimizing the risk of scuffing or scoring. EP additives are particularly important for helical gears in industrial machinery, automotive transmissions, and gearboxes.
  • Lubrication Method: The lubrication method for helical gears can vary depending on the gear design and application. Common methods include splash lubrication, oil bath lubrication, forced circulation systems, and oil mist lubrication. The lubrication method should ensure that an adequate amount of lubricant reaches the gear mesh to provide proper lubrication, cooling, and debris removal during operation.
  • Frequency of Lubrication: Regular lubrication maintenance is crucial for helical gears. The lubrication intervals should be determined based on factors such as the gear operating conditions, lubricant type, and gear manufacturer recommendations. Periodic inspections should be conducted to monitor the lubricant condition, check for contamination or degradation, and replenish or replace the lubricant as needed.
  • Proper Lubricant Application: When applying the lubricant to helical gears, ensure that the gear teeth and bearings are adequately coated. Pay attention to reaching areas of high friction and contact, such as the gear mesh and tooth roots. Follow the gear manufacturer’s recommendations or guidelines for the proper lubrication technique, which may involve methods such as oil bath immersion, drip lubrication, or centralized lubrication systems.
  • Contamination Control: Contamination can significantly affect the performance and lifespan of helical gears. Take measures to prevent the ingress of contaminants such as dirt, dust, moisture, and metal particles into the gear system. Use proper sealing arrangements, filtration systems, and regular maintenance practices to maintain a clean and contamination-free lubrication environment.

It is important to note that the lubrication requirements may vary depending on specific gear designs, materials, and operating conditions. Always refer to the gear manufacturer’s recommendations, industry standards, and consult with lubrication experts or engineers to determine the most suitable lubrication approach for your helical gear application.

helical gear

Can helical gears be used in heavy-duty machinery and equipment?

Yes, helical gears can be used in heavy-duty machinery and equipment. The design characteristics of helical gears make them well-suited for demanding applications that involve high loads, high speeds, and continuous operation. Here’s a detailed explanation of why helical gears are suitable for heavy-duty machinery and equipment:

  • Load Distribution: Helical gears are known for their excellent load distribution capabilities. The inclined tooth profile of helical gears allows for multiple tooth contact, which helps distribute the load over a larger surface area. This feature enables helical gears to handle high loads encountered in heavy-duty applications, preventing concentrated stresses on individual teeth and promoting reliable power transmission.
  • Smooth Operation: Helical gears operate with a rolling contact between the teeth, resulting in smoother and quieter operation compared to other gear types. The gradual engagement and disengagement of helical gears reduce impact forces and minimize vibrations. This smooth operation is advantageous for heavy-duty machinery and equipment, as it helps reduce wear, noise, and stress on the gear components.
  • High Efficiency: Helical gears exhibit high efficiency due to their rolling contact and continuous tooth engagement. The inclined tooth profile allows for larger contact ratios, resulting in efficient power transmission with minimal energy losses. This characteristic is beneficial for heavy-duty machinery and equipment, as it helps optimize overall system efficiency and minimize energy consumption.
  • Wide Range of Sizes and Ratios: Helical gears are available in a wide range of sizes and ratios, making them versatile for various heavy-duty applications. Whether it’s large-scale industrial machinery or heavy construction equipment, helical gears can be designed and manufactured to meet specific size and ratio requirements. This flexibility allows engineers to tailor the gear system to the demands of the heavy-duty application.
  • Compatibility with High Speeds: Helical gears can effectively handle high rotational speeds, making them suitable for heavy-duty machinery and equipment that operate at high speeds. The helical gear design minimizes the risk of tooth-to-tooth impact and reduces the likelihood of gear tooth failures, such as pitting or chipping, even at elevated speeds. This compatibility with high speeds ensures reliable performance in heavy-duty applications that demand rapid operation.
  • Ability to Handle Shock Loads: Heavy-duty machinery and equipment often experience shock loads during their operation. Helical gears are capable of withstanding moderate shock loads due to their robust construction and tooth engagement characteristics. However, if the application involves high shock loads, additional measures such as using hardened gears, optimizing gear materials, or incorporating shock-absorbing elements may be necessary.
  • Compatibility with Lubrication Systems: Effective lubrication is vital for heavy-duty gear applications to minimize wear, reduce friction, and dissipate heat. Helical gears can be incorporated into lubrication systems that ensure proper oil flow and distribution. The inclined teeth of helical gears facilitate lubricant film formation and retention, helping to maintain optimal operating conditions and prolonging gear life in heavy-duty machinery and equipment.
  • Manufacturing Expertise: The manufacturing processes for helical gears have been well-established and refined over many years. Gear manufacturers have extensive experience and expertise in producing helical gears, including large-scale and heavy-duty versions. This expertise ensures the production of high-quality helical gears that can meet the demands of heavy-duty machinery and equipment.

In summary, helical gears are well-suited for heavy-duty machinery and equipment due to their load distribution capabilities, smooth operation, high efficiency, adaptability to different sizes and ratios, compatibility with high speeds, ability to handle shock loads, compatibility with lubrication systems, and the manufacturing expertise available for their production. These factors make helical gears a reliable choice for heavy-duty applications across various industries.

helical gear

Can you explain the concept of helical gear teeth and their orientation?

The concept of helical gear teeth and their orientation is essential to understanding the design and operation of helical gears. Here’s a detailed explanation of helical gear teeth and their orientation:

A helical gear consists of teeth that are cut in a helical pattern around the gear’s circumference. Unlike spur gears, which have teeth that are perpendicular to the gear axis, helical gears have teeth that are angled or inclined with respect to the gear axis. This inclination gives the teeth a helix shape, resulting in the name “helical” gears.

The orientation of helical gear teeth is defined by two main parameters:

  1. Helix Angle: The helix angle represents the angle formed between the tooth surface and an imaginary line perpendicular to the gear axis. It determines the degree of inclination or spiral of the gear teeth. The helix angle is typically measured in degrees. Positive helix angles indicate a right-hand helix, where the teeth slope in a right-hand direction when viewed from the gear’s end. Negative helix angles represent a left-hand helix, where the teeth slope in a left-hand direction. The helix angle affects the gear’s performance characteristics, including tooth engagement, load distribution, and axial thrust.
  2. Lead Angle: The lead angle is the angle formed by the helical tooth and a plane perpendicular to the gear axis. It represents the angle of advance of the helix over one revolution of the gear. The lead angle is equal to the helix angle divided by the gear’s number of teeth. It is commonly used to define the helical gear’s size and pitch.

The helical tooth orientation offers several advantages over spur gears:

  • Smooth and Quiet Operation: The helical shape of the teeth allows for gradual engagement and disengagement during gear rotation. This results in smoother and quieter operation compared to spur gears, which often produce noise due to the sudden contact between teeth.
  • Increased Load-Carrying Capacity: The helical tooth design provides a larger contact area between meshing gears compared to spur gears. This increased contact area allows helical gears to transmit higher loads and handle greater torque without excessive wear or tooth failure.
  • Load Distribution: The helical orientation of the teeth enables load distribution along the tooth face. Multiple teeth are engaged simultaneously, distributing the load across a broader surface area. This characteristic helps minimize stress concentrations and increases the gear’s durability.
  • Axial Thrust Load: The helical tooth engagement introduces axial forces and thrust loads along the gear axis. These forces must be properly supported and managed in the gear system design to ensure smooth operation and prevent excessive wear or failure.

The design and manufacturing of helical gears require specialized cutting tools and machining processes. The helical teeth are typically generated using gear hobbing or gear shaping methods. The tooth profile is carefully designed to ensure proper meshing and minimize noise, vibration, and wear.

In summary, helical gear teeth have a helical or spiral shape, which distinguishes them from the perpendicular teeth of spur gears. The orientation of helical gear teeth is defined by the helix angle and lead angle. Helical gears offer advantages such as smooth operation, increased load-carrying capacity, load distribution, and axial thrust load. These characteristics make helical gears suitable for applications that require efficient power transmission, precise motion control, and reduced noise and vibration.

China manufacturer Helical Geared Motor R Series for Transmission Equipment supplier China manufacturer Helical Geared Motor R Series for Transmission Equipment supplier
editor by CX 2024-04-12