China factory Customized Heavy Duty Large Double Helical Ring Gear with Hot selling

Product Description

 

We can produce large forging,casting and welding gears according to customer’s drawings.According to the working conditions and clients’ request,we also can do gear grinding,surface hardening,cemented and quenching,Nitriding and quenching,etc.

Product name

Gear Ring 

Brand

Yogie

Process

Forging, Machining, Heat Treatment

 

Application

large printing machine,airplanes,production machinery, port industry, heavy industry machinery,etc

Processing material

45#40CR 20CRM O20CRNIMO 17CRNIMO620CRMNTI42CRMO etc.

Module of Gear

8-120

Gear Grinding

MAX Module 25

Diameter of CHINAMFG

MAX 13 000 mm

Diameter of Spiral Gear

MAX . 2 200 mm

Length of Gear Shaft

MAX 5 000 mm

Gear Teeth treatment

Surface hardening,cemented and quenching

Workplant

Forging , Casting and Welding

 

★★★High Load Capacity: Large helical gear shafts are designed to handle significant loads and transmit high levels of torque. The helical gear design allows for a greater tooth engagement, resulting in improved load distribution and higher load-carrying capacity compared to other gear types.

 

★★★Smooth and Quiet Operation: Helical gears have a gradual engagement of teeth, which reduces noise and vibration during operation. The helix angle of the teeth helps to distribute the load smoothly, minimizing impact and ensuring a quieter gear system.

 

★★★Increased Efficiency: The helical gear design provides a larger contact area between the teeth, resulting in higher efficiency compared to other gear types. This leads to reduced power losses and improved overall system efficiency.

 

★★★Greater Tooth Strength: The helical gear teeth are longer and have a larger surface area compared to spur gears, providing increased tooth strength. This makes large helical gear shafts more resistant to wear and fatigue, allowing them to withstand heavy loads and prolonged use.

 

★★★Improved Gear Meshing: Helical gears offer a gradual engagement of teeth, which results in a smoother meshing action. This helps to minimize backlash, improve gear accuracy, and reduce the likelihood of tooth damage during gear engagement.

 

★★★Versatility: Large helical gear shafts can be used in a wide range of applications, including industrial machinery, heavy equipment, marine propulsion systems, and power transmission systems. Their versatility makes them suitable for various industries and sectors.

 

★★★Reliability and Durability: The use of high-quality materials, precise manufacturing techniques, and rigorous quality control ensures that large helical gear shafts are reliable and durable. They are designed to withstand heavy loads, extreme operating conditions, and long service life.

 

Company Profile

 

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Application: Rotary Kiln,Ball Mill
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Customization:
Available

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Customized Request

helical gear

How do you prevent backlash and gear play in a helical gear mechanism?

In a helical gear mechanism, preventing backlash and gear play is crucial to ensure accurate motion control, minimize vibration, and maintain the overall efficiency of the system. Here’s a detailed explanation of how to prevent backlash and gear play in a helical gear mechanism:

  1. Proper Gear Pair Alignment: Ensuring proper alignment of the gear pairs is essential to minimize backlash and gear play. Precise alignment helps to achieve optimal contact between the helical gear teeth, reducing gaps and potential for play. Proper alignment can be achieved through accurate positioning of the gear shafts and the use of alignment tools, such as dial indicators or laser alignment systems.
  2. Preload or Axial Play Adjustment: Applying a preload to the helical gears can help eliminate backlash and gear play. Preload refers to the intentional application of a force that compresses the gear mesh, ensuring a tight fit between the gear teeth. This can be achieved by using adjustable bearings, shims, or axial play adjustment mechanisms to control the axial position of the gears. By applying an appropriate preload, the gear teeth are kept in constant contact, minimizing any play or backlash.
  3. Accurate Gear Tooth Profile: High-quality manufacturing and accurate tooth profile design are essential to minimize backlash and gear play. The tooth profile should be precisely calculated to ensure proper engagement and minimal clearance between the gear teeth. This includes considerations such as the helix angle, tooth thickness, and tooth contact pattern. By using well-designed gear teeth with tight tolerances, backlash and gear play can be significantly reduced.
  4. Proper Gear Mesh Lubrication: Adequate lubrication is critical to reduce friction, wear, and the potential for backlash in helical gears. The lubricant helps to create a thin film between the mating gear surfaces, ensuring smooth and consistent gear meshing. Proper lubrication also helps to dissipate heat generated during operation, preventing gear tooth damage. The selection of a suitable lubricant and regular maintenance of the lubrication system are essential to prevent backlash and ensure optimal gear performance.
  5. Stiff Gearbox Design: A stiff and rigid gearbox design can help minimize gear play and backlash. The gearbox housing and supporting structures should be designed to withstand the forces and loads generated during operation. This prevents any flexing or movement of the gear components, ensuring stable gear meshing and minimizing the potential for backlash. Stiffening measures can include using robust materials, adequate bracing, and reinforcing the gearbox housing.
  6. Regular Maintenance and Inspection: Regular maintenance and inspection of the helical gear mechanism are essential to prevent backlash and gear play. This includes checking for any signs of wear, misalignment, or damage in the gear teeth, bearings, and housing. Any worn or damaged components should be promptly replaced to maintain the integrity of the gear system. Regular lubrication and cleanliness of the gears also contribute to minimizing backlash and ensuring smooth operation.

By implementing these preventive measures, engineers can effectively minimize backlash and gear play in a helical gear mechanism. This results in improved precision, reduced vibration, and enhanced overall efficiency of the gear system.

helical gear

How do you calculate the efficiency of a helical gear?

The efficiency of a helical gear can be calculated by comparing the power input to the gear with the power output. The efficiency represents the ratio of the output power to the input power, expressed as a percentage. Here’s a detailed explanation of how to calculate the efficiency of a helical gear:

The formula for calculating gear efficiency is:

Efficiency = (Power Output / Power Input) * 100%

To calculate the efficiency, you need to determine the power input and power output values. Here are the steps involved:

  1. Power Input: The power input to the gear is the amount of power supplied to the gear system. It can be determined by multiplying the input torque (Tin) by the input rotational speed (Nin) in radians per second. The formula for power input is:

Power Input = Tin * Nin

  1. Power Output: The power output from the gear is the amount of power delivered by the gear system. It can be calculated by multiplying the output torque (Tout) by the output rotational speed (Nout) in radians per second. The formula for power output is:

Power Output = Tout * Nout

  1. Calculate Efficiency: Once you have determined the power input and power output values, you can calculate the gear efficiency using the formula mentioned earlier:

Efficiency = (Power Output / Power Input) * 100%

The resulting efficiency value will be a percentage, representing the proportion of input power that is effectively transmitted as output power by the helical gear system. A higher efficiency value indicates a more efficient gear system, with less power loss during the gear transmission.

It’s important to note that gear efficiency can be influenced by various factors, including gear design, tooth profile, operating conditions, lubrication, and manufacturing quality. Therefore, the calculated efficiency represents an estimate based on the given input and output power values, and it may vary in real-world applications.

helical gear

How do helical gears contribute to quieter operation compared to other gears?

Helical gears offer quieter operation compared to other types of gears due to their specific design characteristics. Here’s a detailed explanation of how helical gears contribute to quieter operation:

  • Inclined Tooth Profile: The primary reason for the quieter operation of helical gears is their inclined tooth profile. Unlike spur gears, which have straight teeth that engage abruptly, helical gears have angled teeth that gradually engage and disengage during rotation. This gradual engagement reduces the impact and shock loads that can generate noise and vibration.
  • Smooth Tooth Contact: The inclined teeth of helical gears provide a larger contact area between the gear teeth as they mesh. This increased contact area allows for a smoother and more uniform transfer of force between the gears. The gradual contact and continuous meshing of teeth help in distributing the load over a larger surface, minimizing concentrated stress points that can cause noise and wear.
  • Load Distribution: The inclined tooth profile of helical gears enables multiple teeth to be in contact at any given time. This distributed tooth engagement helps in spreading the load across a greater number of teeth, reducing the pressure on individual teeth and minimizing noise-causing stress concentrations. The load distribution also enhances the overall strength and durability of the gear mechanism.
  • Reduced Backlash: Backlash refers to the play or clearance between the mating teeth of gears. Helical gears typically exhibit lower backlash compared to spur gears due to their inclined tooth configuration. The close contact and meshing of helical gear teeth minimize the gap between the mating gears, reducing backlash and the resulting noise and vibration that can occur when the gears change direction or load conditions.
  • Smoothing and Noise Damping: The inclined teeth of helical gears have a rolling contact as they mesh, which helps in smoothing out any irregularities or imperfections on the tooth surfaces. This rolling action, combined with the continuous tooth contact, contributes to noise damping, reducing the transmission of vibrations and noise through the gear mechanism.
  • Lubrication and Surface Treatment: Proper lubrication and surface treatment of helical gears can further enhance their quiet operation. Lubricants help in reducing friction and wear between the gear teeth, minimizing noise generation. Additionally, surface treatments such as honing or grinding can improve the tooth surface quality, reducing friction, noise, and vibration during gear operation.

Collectively, the inclined tooth profile, smooth tooth contact, load distribution, reduced backlash, smoothing and noise damping effects, and proper lubrication contribute to the quieter operation of helical gears. These design characteristics make helical gears particularly suitable for applications where noise reduction, smooth operation, and low vibration levels are desired, such as in automotive transmissions, industrial machinery, and precision equipment.

China factory Customized Heavy Duty Large Double Helical Ring Gear with Hot sellingChina factory Customized Heavy Duty Large Double Helical Ring Gear with Hot selling
editor by Dream 2024-05-03