China Best Sales Machinery High Quality Big Metal Helical Gears gear patrol

Product Description

Machining Capability

Our Gear, Pinion Shaft, Ring Gear Capabilities: 

Capabilities of Gears/ Splines    
Item Internal Gears and Internal Splines External Gears and External Splines
Milled Shaped Ground Hobbed Milled Ground
Max O.D. 2500 mm
Min I.D.(mm) 30 320 20
Max Face Width(mm) 500 1480
Max DP 1 0.5 1 0.5
Max Module(mm) 26 45 26 45
DIN Class Level DIN Class 8 DIN Class 4 DIN Class 8 DIN Class 4
Tooth Finish Ra 3.2 Ra 0.6 Ra 3.2 Ra 0.6
Max Helix Angle ±22.5° ±45° 

 
Our Main Products
1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. CHINAMFG
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Gear
9. Spline Shaft

 

 

Company Profile

1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.

2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.

3. CHINAMFG has more than 50 patents in high quality Gear, Gear Shaft manufacturing.

4. CHINAMFG products are exported to America, Europe.

5. Experience in cooperate with many Fortune 500 Companies

Our Advantages

1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating

2) Professional engineering capability: On product design, optimization and performance analysis

3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.

4) Packing: Tailor-made packaging method according to customer’s requirement

5) Just-in-time delivery capability

FAQ

1. Q: Can you make as per custom drawing?

A: Yes, we can do that.

2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.

3. Q: How do you make sure the quality of your products?
A: We will do a series of inspections, such as:
A. Raw material inspection (includes chemical and physical mechanical characters inspection),
B. Machining process dimensional inspection (includes: 1st pc inspection, self inspection, final inspection),
C. Heat treatment result inspection,
D. Gear tooth inspection (to know the achieved gear quality level),
E. Magnetic particle inspection (to know if there’s any cracks in the gear).
We will provide you the reports 1 set for each batch/ shipment.    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Customization:
Available

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Customized Request

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Shipping Cost:

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

helical gear

How do you prevent backlash and gear play in a helical gear mechanism?

In a helical gear mechanism, preventing backlash and gear play is crucial to ensure accurate motion control, minimize vibration, and maintain the overall efficiency of the system. Here’s a detailed explanation of how to prevent backlash and gear play in a helical gear mechanism:

  1. Proper Gear Pair Alignment: Ensuring proper alignment of the gear pairs is essential to minimize backlash and gear play. Precise alignment helps to achieve optimal contact between the helical gear teeth, reducing gaps and potential for play. Proper alignment can be achieved through accurate positioning of the gear shafts and the use of alignment tools, such as dial indicators or laser alignment systems.
  2. Preload or Axial Play Adjustment: Applying a preload to the helical gears can help eliminate backlash and gear play. Preload refers to the intentional application of a force that compresses the gear mesh, ensuring a tight fit between the gear teeth. This can be achieved by using adjustable bearings, shims, or axial play adjustment mechanisms to control the axial position of the gears. By applying an appropriate preload, the gear teeth are kept in constant contact, minimizing any play or backlash.
  3. Accurate Gear Tooth Profile: High-quality manufacturing and accurate tooth profile design are essential to minimize backlash and gear play. The tooth profile should be precisely calculated to ensure proper engagement and minimal clearance between the gear teeth. This includes considerations such as the helix angle, tooth thickness, and tooth contact pattern. By using well-designed gear teeth with tight tolerances, backlash and gear play can be significantly reduced.
  4. Proper Gear Mesh Lubrication: Adequate lubrication is critical to reduce friction, wear, and the potential for backlash in helical gears. The lubricant helps to create a thin film between the mating gear surfaces, ensuring smooth and consistent gear meshing. Proper lubrication also helps to dissipate heat generated during operation, preventing gear tooth damage. The selection of a suitable lubricant and regular maintenance of the lubrication system are essential to prevent backlash and ensure optimal gear performance.
  5. Stiff Gearbox Design: A stiff and rigid gearbox design can help minimize gear play and backlash. The gearbox housing and supporting structures should be designed to withstand the forces and loads generated during operation. This prevents any flexing or movement of the gear components, ensuring stable gear meshing and minimizing the potential for backlash. Stiffening measures can include using robust materials, adequate bracing, and reinforcing the gearbox housing.
  6. Regular Maintenance and Inspection: Regular maintenance and inspection of the helical gear mechanism are essential to prevent backlash and gear play. This includes checking for any signs of wear, misalignment, or damage in the gear teeth, bearings, and housing. Any worn or damaged components should be promptly replaced to maintain the integrity of the gear system. Regular lubrication and cleanliness of the gears also contribute to minimizing backlash and ensuring smooth operation.

By implementing these preventive measures, engineers can effectively minimize backlash and gear play in a helical gear mechanism. This results in improved precision, reduced vibration, and enhanced overall efficiency of the gear system.

helical gear

What are the environmental considerations when using helical gears?

When using helical gears, several environmental considerations should be taken into account. These considerations primarily focus on reducing the environmental impact associated with gear manufacturing, operation, and maintenance. Here is a detailed explanation of the environmental considerations when using helical gears:

  • Material Selection: The choice of materials for helical gears can have an environmental impact. Opting for materials that are recyclable, have a low carbon footprint, or are sourced from sustainable and responsible suppliers can help minimize the environmental footprint of gear production.
  • Energy Efficiency: Helical gears can contribute to energy efficiency in machinery and equipment. By using helical gears with high efficiency, the overall energy consumption can be reduced, resulting in lower greenhouse gas emissions and energy-related environmental impacts.
  • Lubrication: Proper lubrication of helical gears is essential for efficient operation and reducing wear. Choosing environmentally friendly lubricants, such as biodegradable or low-toxicity options, can minimize the potential harm to the environment in case of leakage or disposal.
  • Maintenance and Inspection: Regular maintenance and inspection of helical gears can help identify and address issues such as misalignment, excessive wear, or inadequate lubrication. Promptly addressing these issues can extend the gear’s lifespan, reduce the need for replacements, and reduce waste generation.
  • Noise and Vibration: Helical gears are known for their smooth operation, which helps reduce noise and vibration. This can have environmental benefits by minimizing noise pollution and creating a more comfortable and sustainable working environment.
  • End-of-Life Considerations: When helical gears reach the end of their useful life, proper disposal or recycling practices should be followed. Recycling gears and their materials can help reduce waste and prevent the accumulation of non-biodegradable materials in landfills.
  • Life Cycle Assessment: Conducting a life cycle assessment (LCA) of helical gears can provide a comprehensive evaluation of their environmental impact throughout their life cycle. This assessment considers factors such as raw material extraction, manufacturing processes, energy consumption, transportation, use phase, and end-of-life disposal. LCA can help identify areas for improvement and guide decision-making towards more sustainable gear solutions.

By considering these environmental factors when using helical gears, manufacturers and users can minimize the environmental impact associated with gear production, operation, and disposal. Implementing sustainable practices not only helps protect the environment but also promotes resource efficiency and long-term economic viability.

helical gear

Can you explain the concept of helical gear teeth and their orientation?

The concept of helical gear teeth and their orientation is essential to understanding the design and operation of helical gears. Here’s a detailed explanation of helical gear teeth and their orientation:

A helical gear consists of teeth that are cut in a helical pattern around the gear’s circumference. Unlike spur gears, which have teeth that are perpendicular to the gear axis, helical gears have teeth that are angled or inclined with respect to the gear axis. This inclination gives the teeth a helix shape, resulting in the name “helical” gears.

The orientation of helical gear teeth is defined by two main parameters:

  1. Helix Angle: The helix angle represents the angle formed between the tooth surface and an imaginary line perpendicular to the gear axis. It determines the degree of inclination or spiral of the gear teeth. The helix angle is typically measured in degrees. Positive helix angles indicate a right-hand helix, where the teeth slope in a right-hand direction when viewed from the gear’s end. Negative helix angles represent a left-hand helix, where the teeth slope in a left-hand direction. The helix angle affects the gear’s performance characteristics, including tooth engagement, load distribution, and axial thrust.
  2. Lead Angle: The lead angle is the angle formed by the helical tooth and a plane perpendicular to the gear axis. It represents the angle of advance of the helix over one revolution of the gear. The lead angle is equal to the helix angle divided by the gear’s number of teeth. It is commonly used to define the helical gear’s size and pitch.

The helical tooth orientation offers several advantages over spur gears:

  • Smooth and Quiet Operation: The helical shape of the teeth allows for gradual engagement and disengagement during gear rotation. This results in smoother and quieter operation compared to spur gears, which often produce noise due to the sudden contact between teeth.
  • Increased Load-Carrying Capacity: The helical tooth design provides a larger contact area between meshing gears compared to spur gears. This increased contact area allows helical gears to transmit higher loads and handle greater torque without excessive wear or tooth failure.
  • Load Distribution: The helical orientation of the teeth enables load distribution along the tooth face. Multiple teeth are engaged simultaneously, distributing the load across a broader surface area. This characteristic helps minimize stress concentrations and increases the gear’s durability.
  • Axial Thrust Load: The helical tooth engagement introduces axial forces and thrust loads along the gear axis. These forces must be properly supported and managed in the gear system design to ensure smooth operation and prevent excessive wear or failure.

The design and manufacturing of helical gears require specialized cutting tools and machining processes. The helical teeth are typically generated using gear hobbing or gear shaping methods. The tooth profile is carefully designed to ensure proper meshing and minimize noise, vibration, and wear.

In summary, helical gear teeth have a helical or spiral shape, which distinguishes them from the perpendicular teeth of spur gears. The orientation of helical gear teeth is defined by the helix angle and lead angle. Helical gears offer advantages such as smooth operation, increased load-carrying capacity, load distribution, and axial thrust load. These characteristics make helical gears suitable for applications that require efficient power transmission, precise motion control, and reduced noise and vibration.

China Best Sales Machinery High Quality Big Metal Helical Gears gear patrolChina Best Sales Machinery High Quality Big Metal Helical Gears gear patrol
editor by Dream 2024-04-24